RM38N0EC _59 Vehicle Exterior _111844 WINDOW / GLASS _0499619 BACK DOOR GLASS A

WINDOW / GLASS  BACK DOOR GLASS  REMOVAL  


PROCEDURE

Hide 867C0B 2.REMOVE REAR INNER MIRROR CAMERA ASSEMBLY (w/ Digital Inner Mirror)

Hide 68131 4.REMOVE BACK DOOR GLASS

a.

Disconnect each connector.


b.
B588749C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the area around the installation position of the back door glass on the back door panel to prevent it from being scratched.


c.
B588750C01
2.083,1.365 2.323,1.302 2.323,1.302 2.594,1.781 true 2.271,1.635 2.479,1.583 true 2.583,1.844 2.802,2.042 0.219,0.198 10 true *a
*a Matchmark


Place matchmarks on the back door glass and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks are not necessary if the back door glass is not going to be reused.



d.
B588755C01
0.354,2.938 0.615,2.521 true 0.625,1.188 0.885,0.615 true 2.802,1.177 2.406,0.604 true 0.927,0.49 1.208,0.698 0.281,0.208 10 true *2 0.208,2.979 0.448,3.198 0.24,0.219 10 true *a 2.073,0.49 2.354,0.698 0.281,0.208 10 true *1
*1 No. 1 Back Window Glass Spacer
*2 No. 2 Back Window Glass Spacer
*a Piano Wire


Pass a piano wire between the back door panel and back door glass from the exterior.


e.

Tie both wire ends to wooden blocks or similar objects that can serve as handles.


f.

Cut the adhesive by pulling the piano wire around the back door glass.

NOTICE:
·

When separating the back door glass, take care not to damage the paint or interior and exterior ornaments.

·

When cutting the adhesive, take care not to damage the connectors on the back door glass.

·

Do not pull the piano wire in a vertical direction, but pull it in a horizontal direction.




g.
B588756

Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer and remove the back door glass.

NOTICE:
·

To prevent the back door glass from falling when performing this operation, be sure to hold the back door glass using suction cups.

·

Be careful not to drop the back door glass.

·

Leave as much adhesive on the back door panel as possible when removing the back door glass.




Hide 75575D 5.REMOVE BACK WINDOW LOWER MOULDING

a.

When reusing the back door glass:

i.
B588757C01
0.177,0.115 0.552,0.354 0.375,0.24 12 false *A
*A Back Side


Using a scraper, remove the back window lower moulding.

NOTICE:
·

Be careful not to damage the back door glass.

·

Be sure to replace the back window lower moulding with a new one.





Hide 64818C 6.REMOVE NO. 1 BACK WINDOW GLASS SPACER

a.

When reusing the back door glass:

i.
B588758C01
0.24,0.167 0.615,0.406 0.375,0.24 12 false *A
*A Back Side
V100155

Adhesive Tape


Apply adhesive tape to the area around the installation position of the No. 1 back window glass spacer on the back door glass.


ii.

Using a scraper, remove the No. 1 back window glass spacer.

NOTICE:
·

Be careful not to damage the back door glass.

·

Be sure to replace the No. 1 back window glass spacer with a new one.





Hide 64819B 7.REMOVE NO. 2 BACK WINDOW GLASS SPACER

HINT:

Use the same procedure as for the No. 1 back window glass spacer.


Hide 62785F 8.REMOVE BACK DOOR GLASS SPACER

a.

When reusing the back door glass:

i.
B588759C01
0.125,0.115 0.5,0.354 0.375,0.24 12 false *A
*A Back Side


Using a scraper, remove the 2 back door glass spacers.

NOTICE:
·

Be careful not to damage the back door glass.

·

Be sure to replace the back door glass spacer with a new ones.





Hide 62785Q 9.REMOVE NO. 2 QUARTER WINDOW GLASS SPACER

a.

When reusing the back door glass:

i.
B588760C01
0.156,0.115 0.531,0.354 0.375,0.24 12 false *A
*A Back Side


Using a scraper, remove the 4 No. 2 quarter window glass spacers.

NOTICE:
·

Be careful not to damage the back door glass.

·

Be sure to replace the No. 2 quarter window glass spacer with a new ones.





Hide 10.CLEAN BACK DOOR PANEL

a.

Clean and shape the contact surfaces of the back door panel.

i.
B423482C01
1.042,0.292 1.302,0.188 false 1.375,0.083 1.688,0.24 0.313,0.156 10 false *a 2.906,1.531 3.063,1.729 0.156,0.198 10 false a
*a Back Door Panel
V100155

Adhesive


Using a knife, cut off any excess adhesive on the contact surfaces of the back door panel as shown in the illustration.

Standard Dimension:
Area Dimension
a 1.0 mm (0.0394 in.) or more


NOTICE:

Be careful not to damage the back door panel.


HINT:

Leave as much adhesive on the back door panel as possible.



ii.

Clean the contact surfaces of the back door panel with a piece of cloth saturated with non-residue solvent.

HINT:

Even if all of the adhesive has been removed, clean the back door panel.