RM36D0EC _54 Brake _083078 BRAKE SYSTEM (OTHER) _0403147 BRAKE MASTER CYLINDER(for Gasoline Model) A

BRAKE SYSTEM (OTHER) BRAKE MASTER CYLINDER(for Gasoline Model) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake master cylinder sub-assembly removal/installation are shown below.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative when not Performed	Necessary Procedures	Link
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(202409,999999,_51,_083056,_0402418,RM100000002NSFO,)
Lane tracing assist system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)
Pre-collision system		(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)

Learning completes when vehicle is operated normally

Effect/Inoperative when not Performed	Necessary Procedures	Link
*: w/ Power back door system
Power back door function*	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202304,999999,_59,_083093,_0584672,RM1000000029PGT,)
Power door lock control system	If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch.	(202409,999999,_58,_083092,_0403003,RM100000002NS90,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized	-

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read precaution thoroughly before servicing.; ·

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>PRECAUTION202405,999999,_58,_083100,_0694959,RM100000002LV12,

·

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>PRECAUTION202409,999999,_58,_083100,_0694957,RM100000002NSNT,

Hide Display 2.REMOVE BATTERY

for M20C-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0418197,RM100000002NHPI,

for M20D-FKS:

Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0403617,RM100000002NHPJ,

Hide Display 3.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201910,999999,_59,_083109,_0402375,RM100000001JI3S,

Hide Display 55704B 4.REMOVE COWL VENTILATOR PANEL SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING UNIT (for A25B-FXS)>REMOVAL202409,999999,_58,_083104,_0403064,RM100000002NFZ9_02_0129,

Hide Display 5.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 47233 6.REMOVE RESERVOIR BRACKET (w/ Stop And Start System)

Remove the bolt, nut and reservoir bracket.

Hide Display 47201 7.REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Disengage the clamp and disconnect the connector from the brake master cylinder reservoir assembly.

Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

NOTICE:: ·

Do not damage or deform the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

NOTICE:: ·

The brake master cylinder sub-assembly requires careful handling. Do not drop or subject the brake master cylinder sub-assembly to any impact. Do not reuse a brake master cylinder sub-assembly that has been dropped.

·

Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body when carrying it.

·

Do not pull out the master cylinder piston.

·

Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.

·

When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or with its tip facing downward (the master cylinder piston is facing upward) to prevent the master cylinder piston from falling out.

·

Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of new and dry cloth. Do not use water or detergent. Then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.

·

Do not use any other types of grease.

·

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

Hide Display 8.REMOVE BRAKE MASTER CYLINDER O-RING

Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.