RM36D0EC _51 Engine / Hybrid System _083060 M20D-FKS FUEL _0403632 FUEL INJECTOR(for Port Injection) A

M20D-FKS FUEL  FUEL INJECTOR(for Port Injection)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during port fuel injector assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
·

Replacement of port fuel injector assembly

·

Replacement No. 2 fuel pressure sensor

·

Gas leak from exhaust system is repaired


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative when not Performed Necessary Procedures Link
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane tracing assist system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative when not Performed Necessary Procedures Link

*: w/ Power back door system

Power back door function* Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -



CAUTION:
·
A360563

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.


·
A360564

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.



NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 2. PRECAUTION

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 23910A 5.DISCONNECT FUEL TUBE SUB-ASSEMBLY

a.
A434098

Remove the fuel pipe clamp from the fuel tube connector.


b.
A434099

Disconnect the fuel tube sub-assembly from the fuel delivery pipe sub-assembly.

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


Hide 23807 6.REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

a.
A434100

Disconnect the connector from the fuel delivery pipe sub-assembly.


b.

Remove the 2 bolts and fuel delivery pipe sub-assembly from the cylinder head sub-assembly.

NOTICE:

Be careful not to drop the port fuel injector assemblies when removing the fuel delivery pipe sub-assembly.



Hide 23891 7.REMOVE FUEL DELIVERY SPACER

a.
A443071

Remove the 2 fuel delivery spacers from the cylinder head sub-assembly.


Hide 23291A 8.REMOVE INJECTOR VIBRATION INSULATOR

a.
A443072

Remove the 4 injector vibration insulators from the cylinder head sub-assembly.


Hide 82125N 9.REMOVE NO. 5 ENGINE WIRE

a.
A434101

Disconnect the 4 connectors from the 4 port fuel injector assemblies.


b.

Detach the 2 clamps and remove the No. 5 engine wire from the fuel delivery pipe sub-assembly.


Hide 23250F 10.REMOVE PORT FUEL INJECTOR ASSEMBLY

a.
A460317

Pull the 4 port fuel injector assemblies out of the fuel delivery pipe sub-assembly.


b.
A434555

Remove the O-ring from each port fuel injector assembly.


c.
A434556

Attach a tag or label with the corresponding cylinder number to each port fuel injector assembly so that they can be installed to their original locations.

NOTICE:

Cover the port fuel injector assemblies with plastic bags to prevent damage and contamination.