RM36D0EC _51 Engine / Hybrid System _083058 M20D-FKS ENGINE CONTROL _0401834 SFI SYSTEM C

M20D-FKS ENGINE CONTROL  SFI SYSTEM  P052477  Engine Oil Pressure Too Low (Severe)  P15F009  Engine Oil Pressure Too Low (Moderate)  P15F077  Engine Oil Pressure Too Low (Minor)  P15F109  Variable Oil Pump Component Failure  P15F177  Variable Oil Pump Commanded Position Not Reachable  


DESCRIPTION

Variable oil pump control uses the oil pressure control valve assembly, engine oil temperature sensor, oil pressure sensor and ECM to optimize the oil pressure and oil volume required by each component to reduce friction by monitoring the engine temperature and engine speed.

The ECM drives the oil pressure control valve assembly based on the oil pressure measured by the oil pressure sensor. The oil pressure is controlled by operating the oil pressure control valve assembly to regulate the amount of discharge oil.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P052477 Engine Oil Pressure Too Low (Severe) When the engine is running, the oil pressure value output from the oil pressure sensor is less than the target value (1 trip detection logic).
·

Oil pressure control valve assembly

·

Oil pump assembly

·

Oil pressure sensor (engine oil pressure and temperature sensor)

·

The engine oil level is low

·

The engine oil has deteriorated

·

ECM


Comes on DTC stored SAE: P0524
P15F009 Engine Oil Pressure Too Low (Moderate) When the engine is running, the oil pressure value output from the oil pressure sensor is less than the target value (1 trip detection logic).
·

Oil pressure control valve assembly

·

Oil pump assembly

·

Oil pressure sensor (engine oil pressure and temperature sensor)

·

The engine oil level is low

·

The engine oil has deteriorated

·

ECM


- DTC stored SAE: P15F0
P15F077 Engine Oil Pressure Too Low (Minor) When the engine is running, the oil pressure value output from the oil pressure sensor is less than the target value (1 trip detection logic).
·

Oil pressure control valve assembly

·

Oil pump assembly

·

Oil pressure sensor (engine oil pressure and temperature sensor)

·

The engine oil level is low

·

The engine oil has deteriorated

·

ECM


- DTC stored SAE: P15F0
P15F109 Variable Oil Pump Component Failure When the piston oil jets are spraying oil (engine speed is 3000 rpm or more), the oil pressure is less than specified (1 trip detection logic).
·

Oil pressure control valve assembly

·

Oil pump assembly

·

Oil pressure sensor (engine oil pressure and temperature sensor)

·

The engine oil level is low

·

The engine oil has deteriorated

·

ECM


- DTC stored SAE: P15F1
P15F177 Variable Oil Pump Commanded Position Not Reachable When the engine is running, the target value and the value output by the oil pressure sensor differ by more than the threshold (1 trip detection logic).
·

Oil pressure control valve assembly

·

Oil pump assembly

·

Oil pressure sensor (engine oil pressure and temperature sensor)

·

The engine oil level is low

·

The engine oil has deteriorated

·

ECM


- DTC stored SAE: P15F1

Related Data List/Freeze Frame Data
DTC No. Data List/Freeze Frame Data
P052477
·

Engine Speed

·

Engine Oil Temperature Sensor

·

Coolant Temperature

·

Engine Oil Pressure

·

Engine Oil Pressure Control Valve

·

Target Engine Oil Pressure


P15F009
P15F077
P15F109
P15F177

MONITOR DESCRIPTION

P052477, P15F009, P15F077 and P15F177:

The ECM monitors the oil pressure based on the signal output from the oil pressure sensor. If it is judged that the actual oil pressure generated by the oil pump assembly is less than the target oil pressure, oil pressure control using the oil pressure control valve assembly is suspended. After a certain period of time has elapsed, if it is judged that the actual oil pressure is low in comparison to the target oil pressure, it is determined that the oil pressure is low and a DTC is stored.


P15F109:

The ECM monitors the oil pressure based on the signal output from the oil pressure sensor. If the oil pressure is less than specified when the piston oil jets are spraying oil (engine speed is 3000 rpm or more), a DTC is stored.


MONITOR STRATEGY

Required Sensors/Components Oil pressure sensor
Frequency of Operation Once per driving cycle

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



A403807E09
2.094,2.958 2.323,2.958 2.323,2.958 2.323,2.615 false 0.75,0.917 1.594,1.198 0.844,0.281 10 false 4000 rpm 0.99,1.76 1.833,2.042 0.844,0.281 10 false Idling 0.198,2.125 1.76,2.448 1.563,0.323 10 false Ignition Switch ON 2.219,1.646 3.063,1.927 0.844,0.281 10 false [A] 3.969,0.771 4.813,1.052 0.844,0.281 10 false [B] 5.188,2.021 6.031,2.302 0.844,0.281 10 false [C] 1.313,2.854 2.156,3.135 0.844,0.281 10 false Warming up 2.635,2.677 3.479,2.958 0.844,0.281 10 false 30 seconds 3.792,2.677 4.635,2.958 0.844,0.281 10 false 1 minute 5.833,2.906 6.677,3.188 0.844,0.281 10 false [D]

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON.

7.

Turn the GTS on.

8.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off [A].

9.

When the vehicle is stationery, gradually depress the accelerator pedal to increase the engine speed to 4000 rpm over a 30 second period, run the engine speed at 4000 rpm for 1 minute, then release the accelerator pedal to return to the idling speed [B].

10.

Repeat step [B] 3 times or more [C].

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [D].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P052477, P15F009, P15F077, P15F109 or P15F177.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system is malfunctioning.

·

If the judgment result is INCOMPLETE, perform steps [B] through [D] again.

·

[A] to [D]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

HINT:
·

When DTC P052477 is stored, it is determined that the engine oil pressure is low (severe) and the maximum engine speed is limited.

·

When DTC P15F009 is stored, it is determined that the engine oil pressure is low (moderate) and the maximum engine speed is limited.

·

When DTC P15F077 is stored, it is determined that the engine oil pressure is low (minor) and the maximum engine speed is limited.

·

If the engine oil level is sufficient but a low engine oil level DTC is output, confirm with the customer whether engine oil was added after the vehicle had been driven with a low engine oil level.

·

A DTC may be stored if the engine oil in the oil passages was contaminated with foreign matter, etc., in the past, as the ECM performs compulsory control of the oil pressure control valve assembly to remove foreign matter from the oil pressure control valve assembly.

·

If an incorrect engine oil viscosity is used, a DTC related to low oil pressure, etc., may be stored.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P052477, P15F009, P15F077, P15F109 AND/OR P15F177)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P052477, P15F009, P15F077, P15F109 and/or P15F177 is output A
DTC P052477, P15F009, P15F077, P15F109 and/or P15F177 and other DTCs are output B


HINT:

If any DTCs other than P052477, P15F009, P15F077, P15F109 and/or P15F177 are output, troubleshoot those DTCs first.




A

2.CHECK ENGINE OIL LEVEL

B

2.CHECK ENGINE OIL LEVEL

b.

Check the state of the oil level warning.

Result:
Result Proceed to
Engine oil level is within the specified range and oil level warning is not displayed A
Engine oil level is low and oil level warning light (indicator) is displayed B


HINT:

If the oil level warning is not displayed even though the engine oil level is below the Low mark, or the oil level warning is displayed even though the engine oil level is within the specified range, inspect the oil level sensor and related parts.




A

3.CHECK ENGINE OIL QUALITY

B

5.CHECK FOR ENGINE OIL LEAK
3.CHECK ENGINE OIL QUALITY

b.

Check that the engine oil is not contaminated with water, deteriorated, discolored or excessively thin.

OK:

The engine oil is not contaminated with water, deteriorated, discolored or excessively thin.



Result:
Proceed to
OK
NG



OK

7.CLEAR DTC

NG

4.REPLACE ENGINE OIL
4.REPLACE ENGINE OIL
a.

Replace the engine oil.

Click hereEngine / Hybrid System>M20D-FKS (LUBRICATION)>OIL AND OIL FILTER>REPLACEMENT

HINT:

If the oil filter has exceeded the replacement period, replace the oil filter at the same time.



Result:
Proceed to
NEXT



NEXT

7.CLEAR DTC
5.CHECK FOR ENGINE OIL LEAK
a.

Check for engine oil leaks.

OK:

There are no engine oil leaks.


HINT:

If there are engine oil leaks, perform the following steps after repairing or replacing the malfunctioning parts.



Result:
Proceed to
NEXT



NEXT

6.ADD ENGINE OIL
6.ADD ENGINE OIL
a.

Add engine oil.

NOTICE:

Do not add engine oil to above the full level mark.



Result:
Proceed to
NEXT



NEXT

7.CLEAR DTC
7.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

8.CHECK WHETHER DTC OUTPUT RECURS (DTC P052477, P15F009, P15F077, P15F109 AND/OR P15F177)
8.CHECK WHETHER DTC OUTPUT RECURS (DTC P052477, P15F009, P15F077, P15F109 AND/OR P15F177)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372

Result:
Result Proceed to
DTC P052477, P15F009, P15F077, P15F109 and/or P15F177 is output A
DTCs are not output B



A

10.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE ENGINE OIL PRESSURE CONTROL VALVE)

B

9.READ VALUE USING GTS (ENGINE OIL PRESSURE)
9.READ VALUE USING GTS (ENGINE OIL PRESSURE)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Engine Oil Temperature Sensor and Engine Oil Pressure.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Engine Oil Temperature Sensor
Engine Oil Pressure
50003 372 211,261,103

e.

Start the engine and warm it up until the engine oil temperature is 75 to 85°C (167 to 185°F).


f.

According to the display on the GTS, read the Data List.

Standard
Engine Speed Engine Oil Temperature Sensor Engine Oil Pressure
1000 rpm 75 to 85°C (167 to 185°F) 80 kPa(gauge) [12 psi(gauge)] or higher
2000 rpm 80 kPa(gauge) [12 psi(gauge)] or higher
3000 rpm 200 kPa(gauge) [29 psi(gauge)] or higher


Result:
Proceed to
OK
NG



OK

END

NG

10.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE ENGINE OIL PRESSURE CONTROL VALVE)
10.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE ENGINE OIL PRESSURE CONTROL VALVE)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Active Test / Activate the Engine Oil Pressure Control Valve.

Powertrain > Engine > Active Test
Tester Display
Activate the Engine Oil Pressure Control Valve
50004 372 59

e.

Set the Active Test item "Activate the Engine Oil Pressure Control Valve" to 900.00 mA and confirm that the oil pressure control valve assembly makes an operation sound when the oil pressure control valve assembly connector is disconnected and reconnected.

OK:

An operation sound can be heard


HINT:
·

Be sure to clear the DTCs after performing the inspection as DTCs may be stored when the oil pressure control valve assembly connector disconnected.

·

As the maximum operating current of the oil pressure control valve is 1000 mA, it is necessary to operate the oil pressure control valve within this range when setting the Active Test item "Activate the Engine Oil Pressure Control Valve" (If the Active Test request value exceeds 1000 mA, the Active Test will be suspended).

·

If the Active Test value exceeds 1000 mA, reselect the value as the Active Test will be suspended.




Result:
Proceed to
OK
NG



OK

11.READ VALUE USING GTS (ENGINE OIL PRESSURE)

NG

13.INSPECT OIL PRESSURE CONTROL VALVE ASSEMBLY
11.READ VALUE USING GTS (ENGINE OIL PRESSURE)
a.

Disconnect the oil pressure control valve assembly connector.


b.

Connect the GTS to the DLC3.


c.

Turn the ignition switch to ON.


d.

Turn the GTS on.


e.

Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Engine Oil Temperature Sensor and Engine Oil Pressure.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Engine Oil Temperature Sensor
Engine Oil Pressure
50003 372 211,261,103

f.

Start the engine and warm it up until the engine oil temperature is 75 to 85°C (167 to 185°F).


g.

According to the display on the GTS, read the Data List.

Standard
Engine Speed Engine Oil Temperature Sensor Engine Oil Pressure
1000 rpm 75 to 85°C (167 to 185°F) 100 kPa(gauge) [15 psi(gauge)] or higher
2000 rpm 200 kPa(gauge) [29 psi(gauge)] or higher
3000 rpm 300 kPa(gauge) [44 psi(gauge)] or higher

HINT:
·

By disconnecting the oil pressure control valve assembly connector, the non-regulated oil pressure can be measured.

·

Be sure to clear the DTCs after performing the inspection as DTCs may be stored when the oil pressure control valve assembly connector disconnected.




Result:
Proceed to
OK
NG



OK

NG

12.CHECK ENGINE OIL PRESSURE
12.CHECK ENGINE OIL PRESSURE

b.

Disconnect the oil pressure control valve assembly connector.


c.

Connect the GTS to the DLC3.


d.

Turn the ignition switch to ON.


e.

Turn the GTS on.


f.

Enter the following menus: Powertrain / Engine / Data List / Engine Speed and Coolant Temperature.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Coolant Temperature
50003 372 211,205
HINT:

When the engine oil pressure and temperature sensor is removed, the engine oil temperature cannot be checked, so refer to "Coolant Temperature".



g.

Maintain "Coolant Temperature" at 90 to 95°C (194 to 203°F) for 3 minutes, and then read the oil pressure gauge value at 1000 rpm, 2000 rpm and 3000 rpm.

HINT:
·

Race the engine as necessary to maintain "Coolant Temperature" at 90 to 95°C (194 to 203°F).

·

If maintained for 3 minutes or more, the engine oil temperature may exceed 85°C (185°F).



Standard
Engine Speed Coolant Temperature Engine oil pressure gauge value
1000 rpm Maintained at 90 to 95°C (194 to 203°F) for 3 minutes
(Reference) Engine oil temperature: 75 to 85°C (167 to 185°F)
100 kPa (1.0 kgf/cm2, 15 psi) or higher
2000 rpm 200 kPa (2.0 kgf/cm2, 29 psi) or higher
3000 rpm 300 kPa (3.1 kgf/cm2, 44 psi) or higher

HINT:

Be sure to clear the DTCs after reinstalling the oil pressure sensor (engine oil pressure and temperature sensor) or reconnecting the oil pressure sensor (engine oil pressure and temperature sensor) or oil pressure control valve assembly connector, as DTCs may be stored.



Result:
Proceed to
OK
NG



OK

NG

13.INSPECT OIL PRESSURE CONTROL VALVE ASSEMBLY

OK

14.CHECK HARNESS AND CONNECTOR (OIL PRESSURE CONTROL VALVE ASSEMBLY - ECM)

NG

14.CHECK HARNESS AND CONNECTOR (OIL PRESSURE CONTROL VALVE ASSEMBLY - ECM)
a.

Disconnect the oil pressure control valve assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C22-1 (OCV+) - C71-27 (VOP+) Always Below 1 Ω
C22-2 (OCV-) - C71-53 (VOP-) Always Below 1 Ω
C22-1 (OCV+) or C71-27 (VOP+) - Body ground and other terminals Always 10 kΩ or higher
C22-2 (OCV-) or C71-53 (VOP-) - Body ground and other terminals Always 10 kΩ or higher


Result:
Proceed to
OK
NG




OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR