RM36D0EC _51 Engine / Hybrid System _083058 M20D-FKS ENGINE CONTROL _0401834 SFI SYSTEM C

M20D-FKS ENGINE CONTROL  SFI SYSTEM  P02EE00  Cylinder 1 Injector Circuit Range/Performance  P02EF00  Cylinder 2 Injector Circuit Range/Performance  P02F000  Cylinder 3 Injector Circuit Range/Performance  P02F100  Cylinder 4 Injector Circuit Range/Performance  


DESCRIPTION

By using Partial Lift Fuel Injection Control to spray fuel before the needle inside each direct fuel injector assembly has fully opened, the injection of fuel by the direct fuel injector assembly can be precisely controlled at partial lift. Due to the influence on the injected fuel volume due to wear and variations between injectors, feedback control is implemented for partial lift fuel injection.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P02EE00 Cylinder 1 Injector Circuit Range/Performance The No. 1 cylinder partial lift control learned value exceeds the threshold (2 trip detection logic).
·

Direct fuel injector assembly (No. 1 cylinder)

·

Fuel pressure sensor (for high pressure side)

·

Open or short in direct fuel injector assembly circuit

·

ECM


Comes on DTC stored SAE: P02EE
P02EF00 Cylinder 2 Injector Circuit Range/Performance The No. 2 cylinder partial lift control learned value exceeds the threshold (2 trip detection logic).
·

Direct fuel injector assembly (No. 2 cylinder)

·

Fuel pressure sensor (for high pressure side)

·

Open or short in direct fuel injector assembly circuit

·

ECM


Comes on DTC stored SAE: P02EF
P02F000 Cylinder 3 Injector Circuit Range/Performance The No. 3 cylinder partial lift control learned value exceeds the threshold (2 trip detection logic).
·

Direct fuel injector assembly (No. 3 cylinder)

·

Fuel pressure sensor (for high pressure side)

·

Open or short in direct fuel injector assembly circuit

·

ECM


Comes on DTC stored SAE: P02F0
P02F100 Cylinder 4 Injector Circuit Range/Performance The No. 4 cylinder partial lift control learned value exceeds the threshold (2 trip detection logic).
·

Direct fuel injector assembly (No. 4 cylinder)

·

Fuel pressure sensor (for high pressure side)

·

Open or short in direct fuel injector assembly circuit

·

ECM


Comes on DTC stored SAE: P02F1

Related Data List
DTC No. Data List
P02EE00
·

Target Fuel Pressure (High)

·

Fuel Pressure (High)

·

High Fuel Pressure Sensor

·

High Pressure Fuel Pump Duty Ratio (D4)

·

High Pressure Fuel Pump Discharge Rate

·

Injection Mode

·

Injection Timing Cylinder #1 (D4)

·

Injection Time Cylinder #1 (D4)


P02EF00
P02F000
P02F100

MONITOR DESCRIPTION

The ECM calculates the partial lift control learning value for each cylinder. The ECM counts the number of times that the partial lift control learned value exceeds the threshold, and if the total number exceeds the threshold, the ECM determines that partial lift control is malfunctioning and illuminates the MIL and stores a DTC.

MONITOR STRATEGY

Required Sensors/Components (Main) Direct fuel injector assembly
Required Sensors/Components (Related) ECM
Frequency of Operation Once per driving cycle

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON.

7.

Turn the GTS on.

8.

Start the engine and warm it up until the engine coolant temperature is 75°C [167°F] or higher [A].

9.

Turn the ignition switch off and wait for at least 30 seconds [B].

10.

Start the engine and wait for at least 5 minutes [C].

11.

Turn the GTS on.

12.

Enter the following menus: Powertrain / Engine / Trouble Codes [D].

13.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



14.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

15.

Input the DTC: P02EE00, P02EF00, P02F000 or P02F100.

16.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system is malfunctioning.

·

If the judgment result is INCOMPLETE, perform steps [A] through [D] again.

·

[A] to [D]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can be helpful in determining whether the vehicle was moving or stationary, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.


PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P02EE00, P02EF00, P02F000 AND/OR P02F100)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P02EE00, P02EF00, P02F000 and/or P02F100 is output A
DTC P02EE00, P02EF00, P02F000 and/or P02F100 and other DTCs are output B


HINT:

If any DTCs other than P02EE00, P02EF00, P02F000 and/or P02F100 are output, troubleshoot those DTCs first.




A

2.CHECK DTC OUTPUT

B

2.CHECK DTC OUTPUT
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
Only 1 DTC among DTC P02EE00, P02EF00, P02F000 and P02F100 is output A
2 or more DTCs among DTC P02EE00, P02EF00, P02F000 and P02F100 are output B


HINT:

If the malfunction occurred for one cylinder or multiple cylinders can be determined based on the stored DTCs.




A

3.CHECK HARNESS AND CONNECTOR

B

5.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE (DIRECT))
3.CHECK HARNESS AND CONNECTOR
a.

Disconnect the ECM connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C71-23 (#1D+) - C71-24 (#1D-) 20°C (68°F) 1.34 to 1.64 Ω
C71-18 (#2D+) - C71-17 (#2D-) 20°C (68°F) 1.34 to 1.64 Ω
C71-19 (#3D+) - C71-20 (#3D-) 20°C (68°F) 1.34 to 1.64 Ω
C71-22 (#4D+) - C71-21 (#4D-) 20°C (68°F) 1.34 to 1.64 Ω
C71-23 (#1D+) or C71-24 (#1D-) - Body ground and other terminals Always 1 MΩ or higher
C71-18 (#2D+) or C71-17 (#2D-) - Body ground and other terminals Always 1 MΩ or higher
C71-19 (#3D+) or C71-20 (#3D-) - Body ground and other terminals Always 1 MΩ or higher
C71-22 (#4D+) or C71-21 (#4D-) - Body ground and other terminals Always 1 MΩ or higher


HINT:
·

The standard values shown are direct fuel injector assembly resistance values.

·

If the measured resistance value differs from the other cylinders and the injector resistance is normal, check the related cylinder as a poorly connected connector is suspected.




Result:
Proceed to
OK
NG



OK

9.REPLACE DIRECT FUEL INJECTOR ASSEMBLY

NG

4.INSPECT DIRECT FUEL INJECTOR ASSEMBLY (RESISTANCE)
4.INSPECT DIRECT FUEL INJECTOR ASSEMBLY (RESISTANCE)

Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (DIRECT FUEL INJECTOR ASSEMBLY - ECM)

NG

9.REPLACE DIRECT FUEL INJECTOR ASSEMBLY
5.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE (DIRECT))
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Start the engine and warm it up (until the engine coolant temperature is 75°C (167°F) or higher).


e.

Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Data List / Coolant Temperature, Injection Mode, Short FT B1S1 and Long FT B1S1.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Mode
Data List Display
Coolant Temperature
Injection Mode
Short FT B1S1
Long FT B1S1
50004 372 42004 205,294,207,209

f.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Direct.

Result:
Item Proceed to
Injection Mode Short FT B1S1 + Long FT B1S1
Direct -25% or less, or +25% or higher A
Between -25% and +25% B




A

6.REPLACE FUEL PRESSURE SENSOR (FOR HIGH PRESSURE SIDE)

B

9.REPLACE DIRECT FUEL INJECTOR ASSEMBLY
6.REPLACE FUEL PRESSURE SENSOR (FOR HIGH PRESSURE SIDE)

NEXT

7.CLEAR DTC
7.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

8.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
8.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P02EE00, P02EF00, P02F000 and/or P02F100 is output B



HINT:

Perform "Inspection After Repair" after replacing the direct fuel injector assembly.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

END

B

10.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

11.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
11.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P02EE00, P02EF00, P02F000 and/or P02F100 is output B




A

END

B

12.REPLACE ECM
13.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

14.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
14.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
OK:

DTCs are not output.



Result:
Proceed to
NEXT



NEXT

END