RM3660EC _59 Vehicle Exterior _080735 DOOR / HATCH _0392100 REAR DOOR A

DOOR / HATCH REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear door lock with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
· Rear door window regulator sub-assembly · Rear door glass sub-assembly · Rear door glass run · Rear door belt moulding · Rear door inner glass weatherstrip	Initialize power window control system	· Auto up and down function · Jam protection function · Remote control function · Key-linked function · Key-off operation function · Catch protection function · Window open warning function	(202304,999999,_59,_080745,_0600091,RM100000002BB3M,)

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
· Rear door window regulator sub-assembly · Rear door glass sub-assembly · Rear door glass run · Rear door belt moulding · Rear door inner glass weatherstrip	Initialize power window control system	· Auto up and down function · Jam protection function · Remote control function · Key-linked function · Wireless transmitter-linked function · Key-off operation function · Catch protection function · Window open warning function	for NR Series Engine Initialization:(202304,999999,_59,_080745,_0600092,RM100000002BB4K,) except NR Series Engine Registration:(202304,999999,_59,_080745,_0600091,RM100000002BB3M,)

CAUTION:: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.; except NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>PRECAUTION202304,999999,_58,_080741,_0584471,RM1000000029GQF,; for NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for NR Series Engine)>PRECAUTION202307,999999,_58,_080741,_0610731,RM100000002CGZV,

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,202502,999999,_V1,_143216,_0598315,RM100000002RP07,

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

for HV Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

for Gasoline Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Hide Display 64490 2.REMOVE LUGGAGE COMPARTMENT SIDE TRAY ASSEMBLY (for M20F-FXS, M20G-FXS)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_080956,_0611807,RM100000002CK9K_01_0028,

Hide Display 3.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for NR Series:

Click hereGeneral>MAINTENANCE>NR Series BATTERY>REMOVAL202304,999999,_V1,_080956,_0392375,RM100000002BCCL_05_0005,

for 8ZR-FXE:

Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>REMOVAL202304,999999,_V1,_080956,_0392376,RM100000002ACL7_01_0028,

for M15B-FKS:

Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453685,RM100000002ACNG_05_0005,

for M15C-FKS:

Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453686,RM100000002ACNH_05_0005,

for M20A-FKS:

Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0470107,RM100000002ACOV_05_0005,

for M20C-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0484846,RM100000002ACOW_05_0005,

for M20E-FKS:

Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0474497,RM100000002ACOX_05_0005,

for M20F-FXS, M20G-FXS:

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_080956,_0611807,RM100000002CK9K_01_0013,

Hide Display 69284G 4.REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug.

Hide Display 5.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

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Protective Tape

Apply protective tape to the rear door trim board sub-assembly as shown in the illustration.

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Remove in this Direction

Using a moulding remover, disengage the 2 clips, 9 claws and 8 guides as shown in the illustration.

Disconnect each connector to remove the rear power window regulator switch assembly with rear door upper armrest base panel.

Hide Display 67604 6.REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Remove the 3 screws.

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	Place Hand Here
	Remove in this Direction

Disengage the 8 clips as shown in the illustration.

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Remove in this Direction

Disengage the 6 claws and guide as shown in the illustration.

2.344,0.917 2.781,0.625 true 2.771,1.75 2.365,1.354 true 2.802,0.531 3.01,0.698 0.208,0.167 10 true *1 2.802,1.656 3.01,1.844 0.208,0.188 10 true *2

*1	Rear Door Inside Lock/Unlock Knob Locking Cable
*2	Rear Door Lock Open Lever Remote Control Cable
	Remove in this Direction

Disconnect the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable as shown in the illustration to remove the rear door trim board sub-assembly.

Hide Display 69206C 7.REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Disengage the 3 claws to remove the rear door inside handle sub-assembly.

Hide Display 86160B 8.REMOVE REAR SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER>REMOVAL201906,999999,_56,_080751,_0392318,RM100000001HPVB_01_0039,

Hide Display 67674A 9.REMOVE REAR DOOR FRAME GARNISH

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Remove in this Direction

Using a clip remover, disengage the clip.

Disengage the 2 guides to remove the rear door frame garnish as shown in the illustration.

Hide Display 67848A 10.REMOVE REAR DOOR NO. 1 VENT SEAL

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Remove in this Direction

Remove the rear door inner glass weatherstrip with the rear door No. 1 vent seal as shown in the illustration.

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Remove in this Direction

Disengage the 2 guides to remove the rear door No. 1 vent seal from the rear door inner glass weatherstrip as shown in the illustration.

Hide Display 67858A 11.REMOVE REAR DOOR PANEL PROTECTOR

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Remove in this Direction

Remove the rear door panel protector as shown in the illustration.

Hide Display 67842E 12.REMOVE REAR DOOR SERVICE HOLE COVER

for COROLLA, LEVIN:

Remove the rear door service hole cover.

HINT:: Remove any remaining butyl tape from the door.

for ALLION, LEVIN GT:

Remove the rear door service hole cover.

HINT:: Remove any remaining butyl tape from the door.

Hide Display 68152C 13.REMOVE REAR DOOR GLASS RUN

Remove the rear door glass run.

Hide Display 68630 14.REMOVE REAR DOOR CHECK ASSEMBLY

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	Bolt (A)
	Bolt (B)

Remove the 2 bolts (A), bolt (B) and rear door check assembly.

Hide Display 67844A 15.REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER

Disengage the clip and disconnect the rear door weatherstrip as shown in the illustration.

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Remove in this Direction

Remove the rear door No. 2 service hole cover as shown in the illustration.

Hide Display 67872 16.REMOVE REAR DOOR WEATHERSTRIP

for COROLLA, LEVIN:

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Double-sided Tape

Using a clip remover, disengage the 22 clips and remove the rear door weatherstrip.

for ALLION, LEVIN GT:

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Double-sided Tape

Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

Hide Display 67408H 17.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Remove the screw.

Remove the 2 bolts and rear door window division bar sub-assembly.

Hide Display 68189 18.REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

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Remove in this Direction

Remove the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.

Remove the rear door quarter window weatherstrip from the rear door quarter window glass.

Hide Display 68104 19.REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Connect the rear power window regulator switch assembly.

Connect the cable to the negative (-) auxiliary battery terminal.

Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

Move the rear door glass sub-assembly so that the door glass bolts can be seen.

Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) off.

Disconnect the cable from the negative (-) auxiliary battery terminal.

Disconnect the rear power window regulator switch assembly.

Remove the 2 bolts.

NOTICE:: After the bolts are removed, do not allow the rear door glass sub-assembly to fall.

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Remove in this Direction

Remove the rear door glass sub-assembly as shown in the illustration.

NOTICE:: Do not damage the rear door glass sub-assembly.

Hide Display 20.REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

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Disconnect the connector.

Remove the 6 nuts and rear door window regulator assembly.

Hide Display 69060A 21.REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Interior>DOOR LOCK>REAR DOOR LOCK>REMOVAL202307,999999,_58,_080729,_0392012,RM100000002D3HC_01_0145,

Hide Display 69240 22.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Disengage the 2 claws and move the lever as shown in the illustration.

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Remove in this Direction

Remove the rear door outside handle assembly as shown in the illustration.

Hide Display 69227L 23.REMOVE REAR DOOR OUTSIDE HANDLE COVER

Using a T30 "TORX" socket wrench, loosen the screw.

HINT:: The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

Disengage the 2 claws to remove the rear door outside handle cover.

Hide Display 69241G 24.REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

Disengage the 2 claws and guide to remove the rear door front outside handle pad.

Hide Display 69242G 25.REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

Disengage the claw and 3 guides to remove the rear door rear outside handle pad.

Hide Display 69204A 26.REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Using a T30 "TORX" socket wrench, remove the screw.

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Remove in this Direction

Disengage the claw and guide to remove the rear door outside handle frame sub-assembly as shown in the illustration.

Hide Display 67836D 27.REMOVE REAR DOOR LOCK CHILD PROTECTION COVER (w/ Cover)

for Type A:

Disengage the 4 claws to remove the rear door lock child protection cover.

for Type B:

Disengage the 6 claws to remove the rear door lock child protection cover.

Hide Display 75740 28.REMOVE REAR DOOR BELT MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR BELT MOULDING>REMOVAL202307,999999,_59,_080736,_0392554,RM100000002D3FB_01_0238,

Hide Display 75762B 29.REMOVE REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392557,RM100000002BF5Z_01_0161,

Hide Display 75764A 30.REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392557,RM100000002BF5Z_01_0164,

Hide Display 75766A 31.REMOVE REAR DOOR REAR WINDOW FRAME MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392557,RM100000002BF5Z_01_0165,

Hide Display 67003C 32.REMOVE REAR DOOR PANEL CUSHION

Disengage the 2 claws to remove the rear door panel cushion.

Hide Display 75792 33.REMOVE DOOR WINDOW FRAME MOULDING CLIP

3.031,1.24 2.26,0.927 true 3.052,1.156 3.365,1.313 0.313,0.156 10 false *a

*a	Protective Tape

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.

Hide Display 67837C 34.REMOVE REAR DOOR DUST PROOF SEAL

Disengage the 2 claws to remove the 2 rear door dust proof seals.