RM3660EC _59 Vehicle Exterior _080735 DOOR / HATCH _0392099 FRONT DOOR A

DOOR / HATCH FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
· Front door window regulator sub-assembly · Front door glass sub-assembly · Front door glass run · Front door belt moulding · Front door inner glass weatherstrip	Initialize power window control system	· Auto up and down function · Jam protection function · Remote control function · Key-linked function · Key-off operation function · Catch protection function · Window open warning function	(202304,999999,_59,_080745,_0600091,RM100000002BB3M,)

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
· Front door window regulator sub-assembly · Front door glass sub-assembly · Front door glass run · Front door belt moulding · Front door inner glass weatherstrip	Initialize power window control system	· Auto up and down function · Jam protection function · Remote control function · Key-linked function · Wireless transmitter-linked function · Key-off operation function · Catch protection function · Window open warning function	for NR Series Engine Initialization:(202304,999999,_59,_080745,_0600092,RM100000002BB4K,) except NR Series Engine Registration:(202304,999999,_59,_080745,_0600091,RM100000002BB3M,)

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,202502,999999,_V1,_143216,_0598315,RM100000002RP07,

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

for HV Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

for Gasoline Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read Precaution thoroughly before servicing.; except NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>PRECAUTION202304,999999,_58,_080741,_0584471,RM1000000029GQF,; for NR Series Engine:; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for NR Series Engine)>PRECAUTION202307,999999,_58,_080741,_0610731,RM100000002CGZV,

NOTICE:: After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Hide Display 64490 2.REMOVE LUGGAGE COMPARTMENT SIDE TRAY ASSEMBLY (for M20F-FXS, M20G-FXS)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_080956,_0611807,RM100000002CK9K_01_0028,

Hide Display 3.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for NR Series:

Click hereGeneral>MAINTENANCE>NR Series BATTERY>REMOVAL202304,999999,_V1,_080956,_0392375,RM100000002BCCL_05_0005,

for 8ZR-FXE:

Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>REMOVAL202304,999999,_V1,_080956,_0392376,RM100000002ACL7_01_0028,

for M15B-FKS:

Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453685,RM100000002ACNG_05_0005,

for M15C-FKS:

Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453686,RM100000002ACNH_05_0005,

for M20A-FKS:

Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0470107,RM100000002ACOV_05_0005,

for M20C-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0484846,RM100000002ACOW_05_0005,

for M20E-FKS:

Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0474497,RM100000002ACOX_05_0005,

for M20F-FXS, M20G-FXS:

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_080956,_0611807,RM100000002CK9K_01_0013,

Hide Display 69284F 4.REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

Hide Display 74640E 5.REMOVE FRONT DOOR ASSIST GRIP ASSEMBLY

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Remove in this Direction

Disengage the 10 claws and 2 clips as shown in the illustration.

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Remove in this Direction

Disengage the claw to remove the front door assist grip assembly as shown in the illustration.

Hide Display 6.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

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Protective Tape

Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

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Remove in this Direction

Using a moulding remover, disengage the clip, 8 claws and 5 guides as shown in the illustration.

Disconnect each connector to remove the multiplex network master switch assembly with front door upper armrest base panel.

Hide Display 7.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

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Protective Tape

Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

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Remove in this Direction

Using a moulding remover, disengage the clip, 8 claws and 5 guides as shown in the illustration.

Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

Hide Display 67602 8.REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Remove the 3 screws.

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	Place Hand Here
	Remove in this Direction

Disengage the 9 clips as shown in the illustration.

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Remove in this Direction

Disengage the 6 claws and guide as shown in the illustration.

1.979,0.875 2.396,0.458 true 1.865,1.469 1.865,1.177 true 2.396,0.354 2.615,0.531 0.219,0.177 10 true *1 1.792,1.479 2.01,1.667 0.219,0.188 10 true *2

*1	Front Door Inside Lock/Unlock Knob Locking Cable
*2	Front Door Lock Open Lever Remote Control Cable
	Remove in this Direction

Disconnect the front door lock open lever remote control cable and front door inside lock/unlock knob locking cable as shown in the illustration to remove the front door trim board sub-assembly.

Hide Display 69206B 9.REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

Disengage the 3 claws to remove the front door inside handle sub-assembly.

Hide Display 67664C 10.REMOVE DOOR UPPER FRAME GARNISH

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Remove in this Direction

Using a clip remover, disengage the clip.

Disengage the 2 guides to remove the door upper frame garnish as shown in the illustration.

Hide Display 67838D 11.REMOVE FRONT DOOR VENT SEAL

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Remove in this Direction

Remove the front door inner glass weatherstrip with front door vent seal as shown in the illustration.

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Remove in this Direction

Disengage the 2 guides to remove the front door vent seal from the front door inner glass weatherstrip as shown in the illustration.

Hide Display 67836C 12.REMOVE NO. 3 FRONT DOOR SERVICE HOLE COVER

Disengage the clip and disconnect the front door weatherstrip as shown in the illustration.

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Remove in this Direction

Remove the No. 3 front door service hole cover as shown in the illustration.

Hide Display 86160 13.REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>FRONT DOOR SPEAKER>REMOVAL201906,999999,_56,_080751,_0392317,RM100000001HPV8_01_0082,

Hide Display 87964 14.REMOVE OUTER MIRROR INSTALL HOLE COVER

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>REMOVAL202307,999999,_59,_080794,_0393000,RM100000002CHSX_01_0113,

Hide Display 15.REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>REMOVAL202307,999999,_59,_080794,_0393000,RM100000002CHSX_01_0106,

Hide Display 8983AA 16.REMOVE SIDE AIRBAG PRESSURE SENSOR

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SIDE AIRBAG SENSOR>REMOVAL202307,999999,_58,_080741,_0392911,RM100000002CNIE_01_0002,

Hide Display 67832 17.REMOVE FRONT DOOR SERVICE HOLE COVER

Turn each front door weatherstrip clip 45 degrees as shown in the illustration and remove the 3 front door weatherstrip clips.

Disengage the 4 clips to remove the front door service hole cover.

Hide Display 68610 18.REMOVE FRONT DOOR CHECK ASSEMBLY

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	Bolt (A)
	Bolt (B)

Remove the 2 bolts (A), bolt (B) and front door check assembly.

Hide Display 67862 19.REMOVE FRONT DOOR WEATHERSTRIP

Using a clip remover, disengage the 22 clips and remove the front door weatherstrip.

Hide Display 68102 20.REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

Remove the hole plug.

for Driver Side:

Connect the multiplex network master switch assembly.

for Front Passenger Side:

Connect the power window regulator switch assembly.

Connect the cable to the negative (-) auxiliary battery terminal.

Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).

Move the front door glass sub-assembly so that the door glass bolts can be seen.

Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) off.

Disconnect the cable from the negative (-) auxiliary battery terminal.

for Driver Side:

Disconnect the multiplex network master switch assembly.

for Front Passenger Side:

Disconnect the power window regulator switch assembly.

Remove the 2 bolts.

NOTICE:: After the bolts are removed, do not allow the front door glass sub-assembly to fall.

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	Remove in this Direction (1)
	Remove in this Direction (2)

Remove the front door glass sub-assembly as shown in the illustration.

NOTICE:: Do not damage the front door glass sub-assembly.

Hide Display 21.REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

Disconnect the connector.

Remove the 7 nuts and front door window regulator assembly.

Hide Display 68151D 22.REMOVE FRONT DOOR GLASS RUN

Remove the front door glass run.

Hide Display 67402F 23.REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

Remove the screw, 2 bolts and front door front lower frame sub-assembly.

Hide Display 68216 24.REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP

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Remove in this Direction

Remove the front door fix window weatherstrip with front door fix window glass as shown in the illustration.

Remove the front door fix window weatherstrip from the front door fix window glass.

Hide Display 67404F 25.REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

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Remove in this Direction

Remove the bolt.

Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.

Hide Display 69220 26.REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

Using a screwdriver, disengage the 2 claws as shown in the illustration.

Using a screwdriver, disconnect the connector.

Disengage the 2 claws and move the lever as shown in the illustration.

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Remove in this Direction

Remove the front door outside handle assembly as shown in the illustration.

Hide Display 27.REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

Remove the hole plug.

Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

HINT:: The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Hide Display 69217E 28.REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

Remove the hole plug.

Using a T30 "TORX" socket wrench, loosen the screw.

HINT:: The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Disengage the 2 claws to remove the front door outside handle cover.

Hide Display 69241H 29.REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

Disengage the 2 claws and guide to remove the front door front outside handle pad.

Hide Display 69242E 30.REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

Disengage the claw and 3 guides to remove the front door rear outside handle pad.

Hide Display 69040A 31.REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Interior>DOOR LOCK>FRONT DOOR LOCK>REMOVAL202307,999999,_58,_080729,_0392011,RM100000002CMNS_01_0156,

Hide Display 69202A 32.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Disengage the 3 clamps.

Using a T30 "TORX" socket wrench, remove the screw.

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Remove in this Direction

Disengage the claw and guide to remove the front door outside handle frame sub-assembly as shown in the illustration.

Hide Display 69312 33.REMOVE FRONT DOOR LOCK OPEN ROD

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	Remove in this Direction (1)
	Remove in this Direction (2)

Remove the front door lock open rod as shown in the illustration.

Hide Display 67001A 34.REMOVE FRONT DOOR PANEL CUSHION

Disengage the 4 claws to remove the 2 front door panel cushions.

Hide Display 75720 35.REMOVE FRONT DOOR BELT MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR BELT MOULDING>REMOVAL202307,999999,_59,_080736,_0392553,RM100000002D3EX_01_0218,

Hide Display 36.REMOVE FRONT DOOR DUST PROOF SEAL

Disengage the 2 claws to remove the 2 front door dust proof seals.

Hide Display 67811 37.REMOVE FRONT DOOR SILENCER PAD

Remove the 2 front door silencer pads.

Hide Display 75792 38.REMOVE DOOR WINDOW FRAME MOULDING CLIP

0.521,1.365 1.281,0.927 true 0.302,1.313 0.615,1.469 0.313,0.156 10 false *a

*a	Protective Tape

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.

Hide Display 75756D 39.REMOVE FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392556,RM100000002BF5W_01_0183,

Hide Display 67852D 40.REMOVE FRONT DOOR REAR OUTSIDE SEAL

Disengage the guide to remove the front door rear outside seal.

Hide Display 75752A 41.REMOVE FRONT DOOR WINDOW FRAME MOULDING (FRONT PILLAR SIDE)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392556,RM100000002BF5W_01_0187,

Hide Display 75754A 42.REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL202304,999999,_59,_080736,_0392556,RM100000002BF5W_01_0184,