RM3660EC _58 Vehicle Interior _080741 SUPPLEMENTAL RESTRAINT SYSTEMS _0392906 CURTAIN SHIELD AIRBAG ASSEMBLY A

SUPPLEMENTAL RESTRAINT SYSTEMS CURTAIN SHIELD AIRBAG ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 62180A 1.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY

NOTICE:: When installing a curtain shield airbag assembly, have assistants hold it to prevent it from bending.

Check that the ignition switch (for Gasoline Model) or power switch (for HV Model) is off.

Check that the cable is disconnected from the negative (-) auxiliary battery terminal.

CAUTION:: for NR Series:

·

Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.; except NR Series:

·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

for M20A-FKS, M20E-FKS, M20G-FXS:

Insert the 3 hooks, install the curtain shield airbag assembly with 7 new bolts, 3 new clips (A) with pins and 2 new clips (B) with pins, and engage the 3 clips (C) in the order shown in the illustration.

Torque:: 11 N*m (112 kgf*cm, 8 ft.*lbf)

NOTICE:: Do not twist the curtain shield airbag assembly when installing it.

HINT:: Engage the 2 claws to install each new clip (A) and (B).

5.313,3.24 5.531,3.24 true 6.438,3.156 6.708,3.156 true 4.667,2.021 4.885,2.021 true 5.844,1.958 6.115,1.958 true 4.698,1.708 4.917,1.708 true 5.344,2.906 5.563,2.906 true 4.917,1.938 5.104,2.125 0.188,0.188 10 false *1 2.26,1.469 2.458,1.646 0.198,0.177 10 false *a 2.896,2.656 3.208,2.813 0.313,0.156 10 false *b 4.583,0.188 4.771,0.365 0.188,0.177 10 true *c 6.135,1.875 6.323,2.063 0.188,0.188 10 false *1 5.552,3.156 5.74,3.344 0.188,0.188 10 false *1 6.719,3.083 6.906,3.271 0.188,0.188 10 false *1 4.979,0.313 5.167,0.479 0.188,0.167 10 true *b 1.771,0.354 1.958,0.521 0.188,0.167 10 true *a 4.031,0.198 4.229,0.365 0.198,0.167 10 true *b 1.76,1.635 1.875,1.823 0.115,0.188 10 true 1 0.708,1.646 0.823,1.833 0.115,0.188 10 true 2 4.094,0.51 4.219,0.719 0.125,0.208 10 true 3 1.531,2.292 1.656,2.5 0.125,0.208 10 true 4 0.99,2.302 1.115,2.51 0.125,0.208 10 true 5 3.719,0.969 3.844,1.177 0.125,0.208 10 true 6 2.313,0.635 2.438,0.844 0.125,0.208 10 true 7 1.833,0.656 1.958,0.865 0.125,0.208 10 true 8 6.01,0.604 6.198,0.771 0.188,0.167 10 true *a 2.26,0.271 2.448,0.448 0.188,0.177 10 true *c 1.344,0.688 1.469,0.896 0.125,0.208 10 true 9 0.365,0.771 0.573,0.948 0.208,0.177 10 true 10 0.51,0.219 0.719,0.396 0.208,0.177 10 true 11 0.802,1.229 1.01,1.406 0.208,0.177 10 true 12 1.052,1.115 1.26,1.292 0.208,0.177 10 true 13 4.573,0.594 4.781,0.771 0.208,0.177 10 true 14 4.979,0.615 5.188,0.792 0.208,0.177 10 true 15 6,0.927 6.208,1.104 0.208,0.177 10 true 16 6.875,1.333 7.083,1.51 0.208,0.177 10 true 17 6.875,0.833 7.083,1.01 0.208,0.177 10 true 18 1.25,0.375 1.438,0.542 0.188,0.167 10 true *a 0.167,0.552 0.354,0.729 0.188,0.177 10 true *c 4.948,1.615 5.135,1.802 0.188,0.188 10 false *d 5.583,2.823 5.771,3.01 0.188,0.188 10 false *d

*1	Pin	-	-
*a	Clip (A)	*b	Clip (B)
*c	Clip (C)	*d	Needle Nose Pliers No. 2
	Install in this Direction	-	-

ii.

Using a needle nose pliers No. 2 or equivalent, push the 5 pins into the 3 clips (A) and 2 clips (B).

NOTICE:: ·

Do not damage the pins.

·

Make sure that the pins of the clips (A) and (B) are pushed in firmly.

iii.

Connect the airbag connector.

NOTICE:: When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202304,999999,_58,_080741,_0584471,RM1000000029GQG,

for M20C-FKS, M20F-FXS:

Insert the 3 hooks, install the curtain shield airbag assembly with 7 new bolts, 3 new clips (A) with pins and 2 new clips (B) with pins, and engage the 4 clips (C) in the order shown in the illustration.

Torque:: 11 N*m (112 kgf*cm, 8 ft.*lbf)

NOTICE:: Do not twist the curtain shield airbag assembly when installing it.

HINT:: Engage the 2 claws to install each new clip (A) and (B).

5.313,3.24 5.531,3.24 true 6.438,3.156 6.708,3.156 true 4.667,2.021 4.885,2.021 true 5.844,1.958 6.115,1.958 true 4.708,1.74 4.927,1.74 true 5.333,2.938 5.552,2.938 true 4.917,1.938 5.104,2.125 0.188,0.188 10 false *1 2.26,1.469 2.458,1.646 0.198,0.177 10 false *a 2.896,2.656 3.208,2.813 0.313,0.156 10 false *b 4.583,0.188 4.771,0.365 0.188,0.177 10 true *c 6.135,1.875 6.323,2.063 0.188,0.188 10 false *1 5.552,3.156 5.74,3.344 0.188,0.188 10 false *1 6.719,3.083 6.906,3.271 0.188,0.188 10 false *1 4.979,0.313 5.167,0.479 0.188,0.167 10 true *b 1.771,0.354 1.958,0.521 0.188,0.167 10 true *a 4.031,0.198 4.229,0.365 0.198,0.167 10 true *b 1.76,1.635 1.875,1.823 0.115,0.188 10 true 1 0.708,1.646 0.823,1.833 0.115,0.188 10 true 2 4.094,0.51 4.219,0.719 0.125,0.208 10 true 3 1.531,2.292 1.656,2.5 0.125,0.208 10 true 4 0.99,2.302 1.115,2.51 0.125,0.208 10 true 5 3.719,0.969 3.844,1.177 0.125,0.208 10 true 6 3.156,0.677 3.281,0.885 0.125,0.208 10 true 7 2.333,0.667 2.458,0.875 0.125,0.208 10 true 8 6.01,0.604 6.198,0.771 0.188,0.167 10 true *a 2.26,0.271 2.448,0.448 0.188,0.177 10 true *c 1.823,0.708 1.948,0.917 0.125,0.208 10 true 9 1.271,0.74 1.479,0.917 0.208,0.177 10 true 10 0.344,0.927 0.552,1.104 0.208,0.177 10 true 11 0.5,0.198 0.708,0.375 0.208,0.177 10 true 12 0.604,1.125 0.813,1.302 0.208,0.177 10 true 13 1.042,1.104 1.25,1.281 0.208,0.177 10 true 14 4.594,0.604 4.802,0.781 0.208,0.177 10 true 15 5.01,0.635 5.219,0.813 0.208,0.177 10 true 16 6.01,0.938 6.219,1.115 0.208,0.177 10 true 17 6.885,1.354 7.094,1.531 0.208,0.177 10 true 18 1.25,0.375 1.438,0.542 0.188,0.167 10 true *a 0.198,0.625 0.385,0.802 0.188,0.177 10 true *c 3.104,0.219 3.292,0.396 0.188,0.177 10 true *c 6.844,0.823 7.052,1 0.208,0.177 10 true 19 4.958,1.646 5.146,1.833 0.188,0.188 10 false *d 5.563,2.854 5.75,3.042 0.188,0.188 10 false *d

*1	Pin	-	-
*a	Clip (A)	*b	Clip (B)
*c	Clip (C)	*d	Needle Nose Pliers No. 2
	Install in this Direction	-	-

ii.

Using a needle nose pliers No. 2 or equivalent, push the 5 pins into the 3 clips (A) and 2 clips (B).

NOTICE:: ·

Do not damage the pins.

·

Make sure that the pins of the clips (A) and (B) are pushed in firmly.

iii.

Connect the airbag connector.

NOTICE:: When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202304,999999,_58,_080741,_0584471,RM1000000029GQG,

for M15C-FKS, 8ZR-FXE GTMC Made, NR Series:

Insert the 4 hooks, install the curtain shield airbag assembly with 7 new bolts, 3 new clips (A) with pins and a new clip (B) with pin, and engage the 2 clips (C) in the order shown in the illustration.

Torque:: 11 N*m (112 kgf*cm, 8 ft.*lbf)

NOTICE:: Do not twist the curtain shield airbag assembly when installing it.

HINT:: Engage the 2 claws to install each new clip (A) and (B).

5.313,3.24 5.531,3.24 true 6.438,3.156 6.708,3.156 true 4.667,2.021 4.885,2.021 true 5.844,1.958 6.115,1.958 true 4.708,1.729 4.927,1.729 true 5.344,2.917 5.563,2.917 true 4.917,1.938 5.104,2.125 0.188,0.188 10 false *1 2.26,1.469 2.458,1.646 0.198,0.177 10 false *a 2.896,2.656 3.208,2.813 0.313,0.156 10 false *b 4.51,0.135 4.698,0.313 0.188,0.177 10 true *c 6.135,1.875 6.323,2.063 0.188,0.188 10 false *1 5.552,3.156 5.74,3.344 0.188,0.188 10 false *1 6.719,3.083 6.906,3.271 0.188,0.188 10 false *1 4.896,0.24 5.083,0.406 0.188,0.167 10 true *a 1.656,0.271 1.844,0.438 0.188,0.167 10 true *a 3.958,0.115 4.156,0.281 0.198,0.167 10 true *b 1.76,1.708 1.875,1.896 0.115,0.188 10 true 1 0.74,1.688 0.854,1.875 0.115,0.188 10 true 2 4,0.427 4.125,0.635 0.125,0.208 10 true 3 1.688,2.219 1.813,2.427 0.125,0.208 10 true 4 0.802,2.188 0.927,2.396 0.125,0.208 10 true 5 3.604,0.917 3.729,1.125 0.125,0.208 10 true 6 2.219,0.594 2.344,0.802 0.125,0.208 10 true 7 1.729,0.615 1.854,0.823 0.125,0.208 10 true 8 5.979,0.542 6.167,0.708 0.188,0.167 10 true *a 2.146,0.198 2.333,0.375 0.188,0.177 10 true *c 0.302,0.479 0.427,0.688 0.125,0.208 10 true 9 0.531,0.135 0.74,0.313 0.208,0.177 10 true 10 0.792,1.208 1,1.385 0.208,0.177 10 true 11 1.063,1.052 1.271,1.229 0.208,0.177 10 true 12 4.521,0.542 4.729,0.719 0.208,0.177 10 true 13 4.948,0.552 5.156,0.729 0.208,0.177 10 true 14 5.906,0.865 6.115,1.042 0.208,0.177 10 true 15 6.885,1.281 7.094,1.458 0.208,0.177 10 true 16 6.865,0.781 7.073,0.958 0.208,0.177 10 true 17 4.938,1.646 5.125,1.833 0.188,0.188 10 false *d 5.563,2.833 5.75,3.021 0.188,0.188 10 false *d

*1	Pin	-	-
*a	Clip (A)	*b	Clip (B)
*c	Clip (C)	*d	Needle Nose Pliers No. 2
	Install in this Direction	-	-

ii.

Using a needle nose pliers No. 2 or equivalent, push the 4 pins into the 3 clips (A) and clip (B).

NOTICE:: ·

Do not damage the pins.

·

Make sure that the pins of the clips (A) and (B) are pushed in firmly.

iii.

Connect the airbag connector.

NOTICE:: When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202304,999999,_58,_080741,_0584471,RM1000000029GQG,

for M15B-FKS, 8ZR-FXE TFTM Made:

Insert the 3 hooks, install the curtain shield airbag assembly with 7 new bolts, 2 new clips (A) with pins and 2 new clips (B) with pins, and engage the 3 clips (C) in the order shown in the illustration.

Torque:: 11 N*m (112 kgf*cm, 8 ft.*lbf)

NOTICE:: Do not twist the curtain shield airbag assembly when installing it.

HINT:: Engage the 2 claws to install each new clip (A) and (B).

5.313,3.24 5.531,3.24 true 6.438,3.156 6.708,3.156 true 4.667,2.021 4.885,2.021 true 5.844,1.958 6.115,1.958 true 4.698,1.75 4.917,1.75 true 5.344,2.948 5.563,2.948 true 4.917,1.938 5.104,2.125 0.188,0.188 10 false *1 2.26,1.469 2.458,1.646 0.198,0.177 10 false *a 2.896,2.656 3.208,2.813 0.313,0.156 10 false *b 4.51,0.24 4.698,0.417 0.188,0.177 10 true *c 6.135,1.875 6.323,2.063 0.188,0.188 10 false *1 5.552,3.156 5.74,3.344 0.188,0.188 10 false *1 6.719,3.083 6.906,3.271 0.188,0.188 10 false *1 4.896,0.354 5.083,0.521 0.188,0.167 10 true *b 1.656,0.417 1.844,0.583 0.188,0.167 10 true *a 3.958,0.198 4.156,0.365 0.198,0.167 10 true *b 1.698,1.573 1.813,1.76 0.115,0.188 10 true 1 0.781,1.573 0.896,1.76 0.115,0.188 10 true 2 4.052,0.625 4.177,0.833 0.125,0.208 10 true 3 1.51,2.24 1.635,2.448 0.125,0.208 10 true 4 1,2.24 1.125,2.448 0.125,0.208 10 true 5 3.625,1.063 3.75,1.271 0.125,0.208 10 true 6 2.135,0.74 2.26,0.948 0.125,0.208 10 true 7 1.729,0.781 1.854,0.99 0.125,0.208 10 true 8 5.969,0.667 6.156,0.833 0.188,0.167 10 true *a 2.198,0.302 2.385,0.479 0.188,0.177 10 true *c 0.302,0.677 0.427,0.885 0.125,0.208 10 true 9 0.531,0.271 0.74,0.448 0.208,0.177 10 true 10 0.625,1.177 0.833,1.354 0.208,0.177 10 true 11 1.063,1.135 1.271,1.313 0.208,0.177 10 true 12 4.521,0.719 4.729,0.896 0.208,0.177 10 true 13 4.938,0.781 5.146,0.958 0.208,0.177 10 true 14 5.906,1.063 6.115,1.24 0.208,0.177 10 true 15 6.844,1.448 7.052,1.625 0.208,0.177 10 true 16 6.677,0.865 6.885,1.042 0.208,0.177 10 true 17 4.948,1.667 5.135,1.854 0.188,0.188 10 false *d 5.583,2.875 5.771,3.063 0.188,0.188 10 false *d 0.417,0.906 0.604,1.083 0.188,0.177 10 true *c

*1	Pin	-	-
*a	Clip (A)	*b	Clip (B)
*c	Clip (C)	*d	Needle Nose Pliers No. 2
	Install in this Direction	-	-

ii.

Using a needle nose pliers No. 2 or equivalent, push the 4 pins into the 2 clips (A) and 2 clips (B).

NOTICE:: ·

Do not damage the pins.

·

Make sure that the pins of the clips (A) and (B) are pushed in firmly.

iii.

Connect the airbag connector.

NOTICE:: When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202304,999999,_58,_080741,_0584471,RM1000000029GQG,

Hide Display 2.INSTALL ROOF HEADLINING ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_080744,_0394267,RM100000002BU6Q,

Hide Display 3.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for NR Series: Click hereGeneral>MAINTENANCE>NR Series BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392375,RM100000002BCCN_03_0002,

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8_01_0029,

for M15B-FKS: Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453685,RM100000002BCCF_03_0002,

for M15C-FKS: Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453686,RM100000002BCCG_03_0002,

for M20A-FKS: Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0470107,RM100000002BCCI_03_0002,

for M20E-FKS: Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0474497,RM100000002BCCK_03_0002,

for M20C-FKS: Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0484846,RM100000002BCCJ_03_0002,

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L_01_0015,

Hide Display 64490 4.INSTALL LUGGAGE COMPARTMENT SIDE TRAY ASSEMBLY (for M20F-FXS, M20G-FXS)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L_01_0028,

Hide Display 5. PERFORM DIAGNOSTIC SYSTEM CHECK (for NR Series Engine)

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for NR Series Engine)>DTC CHECK / CLEAR202307,999999,_58,_080741,_0610731,RM100000002CH03,

Hide Display 6.INSPECT SRS WARNING LIGHT

except NR Series Engine: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (except NR Series Engine)>OPERATION CHECK202304,999999,_58,_080741,_0584471,RM1000000029GNO,

for NR Series Engine: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for NR Series Engine)>OPERATION CHECK202307,999999,_58,_080741,_0610731,RM100000002CH00,

Hide Display 7. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,999999,_V1,_143216,_0598315,RM100000002B3MJ,