RM3660EC _53 Suspension _080764 FRONT SUSPENSION _0392686 FRONT SUSPENSION MEMBER A

FRONT SUSPENSION FRONT SUSPENSION MEMBER INSTALLATION

PROCEDURE

Hide Display 51618 1.INSTALL FRONT DIFFERENTIAL SUPPORT GUARD LH (w/ Differential Support Guard)

1,0.969 1.146,0.969 1.146,0.969 1.302,0.573 true 0.854,0.875 1.167,1.073 0.313,0.198 10 false *a

*a	Arrow
	Front of the Vehicle

Install the front differential support guard LH to the front suspension crossmember sub-assembly with the 2 bolts.

Torque:: 18.5 N*m (189 kgf*cm, 14 ft.*lbf)

NOTICE:: Make sure to install the front differential support guard LH with its arrow facing the front of the vehicle.

Hide Display 2.INSTALL HOLE PLUG

Install the 4 hole plugs to the front suspension crossmember sub-assembly.

HINT:: There are 2 different shapes of hole plug.

Hide Display 51228G 3.INSTALL FRONT SUSPENSION MEMBER PLATE

Install the 2 front suspension member plates to the front suspension crossmember sub-assembly.

Hide Display 48069 4.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Temporarily install the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

Hide Display 48068 5.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Temporarily install the front lower No. 1 suspension arm sub-assembly RH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

for NR Series Engine:

HINT:: As the bolt on the front of the front lower No. 1 suspension arm sub-assembly RH cannot be fully tightened on the vehicle, fully tighten the bolt before the front suspension crossmember sub-assembly is installed to the vehicle.

Position the front suspension crossmember sub-assembly on a level surface.

ii.

Position the front lower No. 1 suspension arm sub-assembly RH as shown in the illustration.

0.115,1.271 0.396,1.469 0.281,0.198 10 false *a 6.125,1.313 6.281,1.51 0.156,0.198 10 false A

Horizontal

iii.

Tighten the bolt (A).

Torque:: 240 N*m (2447 kgf*cm, 177 ft.*lbf)

Hide Display 12363A 6.INSTALL ENGINE MOVING CONTROL ROD

Install the engine moving control rod to the front suspension crossmember sub-assembly with the bolt.

Torque:: 200 N*m (2039 kgf*cm, 148 ft.*lbf)

Hide Display 48811 7.INSTALL FRONT STABILIZER BAR

Click hereSuspension>FRONT SUSPENSION>FRONT STABILIZER BAR>INSTALLATION201906,999999,_53,_080764,_0392685,RM100000001HS8Q_01_0001,

Hide Display 48829A 8.INSTALL FRONT NO. 1 STABILIZER BRACKET LH

Click hereSuspension>FRONT SUSPENSION>FRONT STABILIZER BAR>INSTALLATION201906,999999,_53,_080764,_0392685,RM100000001HS8Q_01_0005,

Hide Display 48824A 9.INSTALL FRONT NO. 1 STABILIZER BRACKET RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 10.INSTALL STEERING LINK ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION202307,999999,_55,_080765,_0392687,RM100000002CQYY_01_0122,

Hide Display 51201 11.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

CAUTION:: ·

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: Use attachments to keep the front suspension crossmember sub-assembly level.

Install the front suspension crossmember sub-assembly to the vehicle body with the 4 bolts.

Torque:: 141 N*m (1438 kgf*cm, 104 ft.*lbf)

Lower the engine lifter.

Install the engine moving control rod with the bolt.

Torque:: 170 N*m (1734 kgf*cm, 125 ft.*lbf)

Install the 2 wire harness clamp brackets to the front suspension crossmember sub-assembly with the 2 bolts.

Torque:: 13 N*m (133 kgf*cm, 10 ft.*lbf)

Hide Display 48069 12.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>INSTALLATION202304,999999,_52,_080786,_0392698,RM100000002BA5J_01_0053,

Hide Display 48068 13.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 45047 14.CONNECT TIE ROD END SUB-ASSEMBLY LH

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION202307,999999,_55,_080765,_0392687,RM100000002CQYY_01_0161,

Hide Display 45046 15.CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48810 16.CONNECT FRONT STABILIZER LINK ASSEMBLY LH

Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:: 74 N*m (755 kgf*cm, 55 ft.*lbf)

NOTICE:: Do not damage the boot of the ball joint.

HINT:: If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

Hide Display 48820B 17.CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51108A 18.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Install the rear side rail reinforcement sub-assembly LH to the front suspension crossmember sub-assembly and vehicle body with the 4 bolts.

Torque:: 70 N*m (714 kgf*cm, 52 ft.*lbf)

Hide Display 51107A 19.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 45025D 20.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION202307,999999,_55,_080765,_0392687,RM100000002CQYY_01_0033,

Hide Display 45260 21.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION202304,999999,_55,_080762,_0391589,RM100000002BCU7_01_0137,

Hide Display 45259A 22.INSTALL COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION202304,999999,_55,_080762,_0391589,RM100000002BCU7_01_0173,

Hide Display 23.INSTALL FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE_01_0001,

Hide Display 24.STABILIZE SUSPENSION

Lower the vehicle.

Bounce the vehicle up and down several times to stabilize the suspension.

Hide Display 48069 25.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM (for LH Side)>INSTALLATION202307,999999,_53,_080764,_0392682,RM100000002CQZJ_06_0006,

Hide Display 48068 26.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM (for RH Side)>INSTALLATION202307,999999,_53,_080764,_0392683,RM100000002CQZG_05_0012,

Hide Display 51444A 27.INSTALL REAR ENGINE UNDER COVER LH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0387,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0387,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0387,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0387,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0387,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0387,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0389,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0448,

Hide Display 51443C 28.INSTALL REAR ENGINE UNDER COVER RH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0388,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0388,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0388,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0388,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0388,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0388,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0434,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0451,

Hide Display 51410 29.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0389,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0389,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0389,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0389,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0389,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0389,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0392,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0452,

Hide Display 30.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>FRONT WHEEL ALIGNMENT>ADJUSTMENT202307,999999,_53,_080763,_0392675,RM100000002CWH8,

Hide Display 31.PERFORM INITIALIZATION

for HV Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)

for Gasoline Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)