RM3660EC _53 Suspension _080764 FRONT SUSPENSION _0392686 FRONT SUSPENSION MEMBER A

FRONT SUSPENSION FRONT SUSPENSION MEMBER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front suspension crossmember sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
: The vehicle height changes because of tire replacement. 1: If matchmarks were not placed when removing parts related to steering operation, perform end position initial setting.
Front wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake system warning light (yellow indicator) illuminates · Slip indicator light illuminates · Electronically controlled brake system disabled or malfunctions	(202304,999999,_54,_080770,_0392591,RM100000002B671,)
· Tires · Suspension parts	Rear television camera assembly optical axis (Back camera position setting)*	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
· Tires · Suspension parts	Parking assist ECU initialization	Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)
· Steering gear assembly1 · No. 2 steering intermediate shaft assembly1	End position initial setting	-	(202307,999999,_55,_080761,_0392075,RM100000002CNVO,)

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
: The vehicle height changes because of tire replacement. 1: If matchmarks were not placed when removing parts related to steering operation, perform end position initial setting.
Front wheel alignment adjustment	for NR Series · Perform "Reset Memory" · Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599814,RM100000002BA8F,)
Front wheel alignment adjustment	except NR Series · Perform "Reset Memory" · Perform "Calibration"	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599811,RM100000002B9XU,)
· Tires · Suspension parts	Rear television camera assembly optical axis (Back camera position setting)*	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
except NR Series · Steering gear assembly1 · No. 2 steering intermediate shaft assembly1	End position initial setting	-	(202304,999999,_55,_080761,_0392052,RM100000002B8PZ,)

PROCEDURE

Hide Display 1.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 2.SECURE STEERING WHEEL

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0124,

Hide Display 45259A 3.REMOVE COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202304,999999,_55,_080762,_0391589,RM100000002BCU5_01_0135,

Hide Display 45260 4.SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202304,999999,_55,_080762,_0391589,RM100000002BCU5_01_0126,

Hide Display 45025D 5.SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0013,

Hide Display 6.REMOVE FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202307,999999,_V1,_080956,_0392691,RM100000002CWK9_01_0001,

Hide Display 51410 7.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096197,_0454892,RM100000002BBF0_01_0306,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096206,_0454902,RM100000002BBQC_01_0306,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101145,_0470307,RM100000002BCP5_01_0306,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_105191,_0481157,RM100000002BCPM_01_0306,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101154,_0476817,RM100000002BCQ9_01_0306,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_146897,_0611496,RM100000002CJ20_01_0306,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0301,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0388,

Hide Display 51444A 8.REMOVE REAR ENGINE UNDER COVER LH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096197,_0454892,RM100000002BBF0_01_0327,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096206,_0454902,RM100000002BBQC_01_0327,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101145,_0470307,RM100000002BCP5_01_0327,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_105191,_0481157,RM100000002BCPM_01_0327,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101154,_0476817,RM100000002BCQ9_01_0327,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_146897,_0611496,RM100000002CJ20_01_0327,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0215,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0354,

Hide Display 51443C 9.REMOVE REAR ENGINE UNDER COVER RH

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096197,_0454892,RM100000002BBF0_01_0328,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096206,_0454902,RM100000002BBQC_01_0328,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101145,_0470307,RM100000002BCP5_01_0328,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_105191,_0481157,RM100000002BCPM_01_0328,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101154,_0476817,RM100000002BCQ9_01_0328,

for M20F-FXS, M20G-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_146897,_0611496,RM100000002CJ20_01_0328,

for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0251,

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0361,

Hide Display 51108A 10.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Remove the 4 bolts and rear side rail reinforcement sub-assembly LH from the front suspension crossmember sub-assembly and vehicle body.

Hide Display 51107A 11.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48810 12.SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

Remove the nut and separate front stabilizer link assembly LH from the front stabilizer bar.

NOTICE:: Do not damage the boot of the ball joint.

HINT:: If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

Hide Display 48820B 13.SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 45047 14.SEPARATE TIE ROD END SUB-ASSEMBLY LH

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0109,

Hide Display 45046 15.SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48069 16.SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202307,999999,_52,_080786,_0392698,RM100000002CW52_02_0036,

Hide Display 48068 17.SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51201 18.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the 2 bolts and separate the 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.

1.792,1.563 2.375,2.135 2.375,2.135 2.5,2.135 true 0.76,0.51 0.885,0.51 0.885,0.51 1.292,0.865 true 2.594,2.052 2.906,2.208 0.313,0.156 10 false *a 0.448,0.438 0.688,0.604 0.24,0.167 10 true *b

*a	Transmission Jack
*b	Wooden Block
	Front of the Vehicle
	Wooden block placement location

Using a transmission jack and a wooden block, support the engine assembly with transaxle.

CAUTION:: ·

Support the engine assembly with transaxle until the front suspension crossmember sub-assembly is installed.

·

If the support is removed before the front suspension crossmember sub-assembly is installed, the engine assembly with transaxle may drop.

Remove the bolt and separate the engine moving control rod.

0.833,1.927 0.833,1.667 true 1.271,1.927 1.271,1.615 true 2.271,1.927 2.271,1.417 true 0.385,1.917 2.615,1.917 2.615,1.917 2.615,1.427 true 3.063,2.25 2.906,2.25 2.906,2.25 2.729,1.792 true 0.198,1.844 0.375,1.99 0.177,0.146 10 true *b 3.115,2.188 3.281,2.333 0.167,0.146 10 true *a

*a	Engine Lifter
*b	Attachment
	Attachment placement location

Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

CAUTION:: ·

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: Use attachments to keep the front suspension crossmember sub-assembly level.

Remove the 4 bolts and front suspension crossmember sub-assembly.

Slowly lower the front suspension crossmember sub-assembly.

NOTICE:: When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

Hide Display 19.REMOVE STEERING LINK ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0126,

Hide Display 48829A 20.REMOVE FRONT NO. 1 STABILIZER BRACKET LH

Click hereSuspension>FRONT SUSPENSION>FRONT STABILIZER BAR>REMOVAL202307,999999,_53,_080764,_0392685,RM100000002CW5G_01_0049,

Hide Display 48824A 21.REMOVE FRONT NO. 1 STABILIZER BRACKET RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48811 22.REMOVE FRONT STABILIZER BAR

Click hereSuspension>FRONT SUSPENSION>FRONT STABILIZER BAR>REMOVAL202307,999999,_53,_080764,_0392685,RM100000002CW5G_01_0026,

Hide Display 12363A 23.REMOVE ENGINE MOVING CONTROL ROD

Remove the bolt and engine moving control rod from the front suspension crossmember sub-assembly.

Hide Display 48069 24.REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Remove the 2 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front suspension crossmember sub-assembly.

NOTICE:: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

Hide Display 48068 25.REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 51228G 26.REMOVE FRONT SUSPENSION MEMBER PLATE

0.156,0.052 0.406,0.24 0.25,0.188 12 true *A 0.156,1.823 0.469,2.01 0.313,0.188 12 false *B

*A	for LH Side
*B	for RH Side

Remove the 2 front suspension member plates from the front suspension crossmember sub-assembly.

Hide Display 27.REMOVE HOLE PLUG

Remove the 4 hole plugs from the front suspension crossmember sub-assembly.

HINT:: There are 2 different shapes of hole plug.

Hide Display 51618 28.REMOVE FRONT DIFFERENTIAL SUPPORT GUARD LH (w/ Differential Support Guard)

Remove the 2 bolts and front differential support guard LH from the front suspension crossmember sub-assembly.