RM3660EC _58 Vehicle Interior _080733 HEATING / AIR CONDITIONING _0393736 CONDENSER A

HEATING / AIR CONDITIONING  CONDENSER  INSTALLATION  


PROCEDURE

Hide 88460 1.INSTALL COOLER CONDENSER ASSEMBLY

a.
E399432C01
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Install in this Direction


Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.


HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.


Capacity:

Add 40 cc (1.35 fl. oz)


Refrigerant Compressor Oil
for Gasoline Model ND-OIL 8 or equivalent
for HV Model ND-OIL 11 or equivalent


Hide 88716A 2.CONNECT COOLER REFRIGERANT LIQUID PIPE A

a.

Remove the vinyl tape from the cooler condenser assembly and cooler refrigerant liquid pipe A.


b.
E391455C01
1.333,1.833 1.333,1.583 false 2.083,1.781 2.083,1.448 false 1.167,1.438 0.615,1.156 0.615,1.156 1.167,0.875 true 2.021,1.802 2.333,1.958 0.313,0.156 10 false *1 1.281,1.854 1.594,2.01 0.313,0.156 10 false *2 0.385,1.073 0.698,1.229 0.313,0.156 10 false *a
*1 Cooler Refrigerant Liquid Pipe A
*2 Piping Clamp
*a Groove


Install a new piping clamp to the cooler refrigerant liquid pipe A.

NOTICE:
·

Securely engage the piping clamp to the groove of the cooler refrigerant liquid pipe A.

·

Do not open the piping clamp more than the diameter of the cooler refrigerant liquid pipe A when installing it.

·

Do not install the piping clamp with the large diameter section facing the wrong direction.




c.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the cooler refrigerant liquid pipe A.

Refrigerant Compressor Oil
for Gasoline Model ND-OIL 8 or equivalent
for HV Model ND-OIL 11 or equivalent


d.

Install the 2 O-rings to the cooler refrigerant liquid pipe A.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.



e.

Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly.

E399431C01
4.813,1.719 5.281,2.01 true 4.635,1.615 4.948,1.771 0.313,0.156 10 false *a
*a Large Diameter Section of Piping Clamp - -


NOTICE:

Connect the parts by holding the pipe, not the piping clamp.



f.

Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

HINT:
·

When inserting, make sure that a click sound is heard.

·

Check that the air conditioning tube and accessory assembly is securely connected by pulling it.




Hide 88703 3.CONNECT DISCHARGE HOSE SUB-ASSEMBLY

a.

Remove the vinyl tape from the discharge hose sub-assembly and cooler condenser assembly.


b.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

Refrigerant Compressor Oil
for Gasoline Model ND-OIL 8 or equivalent
for HV Model ND-OIL 11 or equivalent


c.

Install the O-ring to the discharge hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.



d.

Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:
5.39 N*m (55 kgf*cm, 48 in.*lbf)


Hide 16593B 4.INSTALL NO. 1 RADIATOR AIR GUIDE RH

a.
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V113147

Install in this Direction


Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.


Hide 16595B 5.INSTALL NO. 1 RADIATOR AIR GUIDE LH

a.
E399426C01
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V113147

Install in this Direction


Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.


Hide 30.INSTALL HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.