RM3660EC _54 Brake _080771 BRAKE SYSTEM (OTHER) _0392410 BRAKE PEDAL(for Gasoline Model) N

BRAKE SYSTEM (OTHER)  BRAKE PEDAL(for Gasoline Model)  ADJUSTMENT  


PROCEDURE

Hide 1.INSPECT AND ADJUST BRAKE PEDAL HEIGHT



c.

Turn back the front floor carpet assembly.


d.

Check the brake pedal height.

NOTICE:
·

Inspect and adjust the brake pedal height with the floor carpet folded back.

·

When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.



i.

Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

C416085C01
1.167,1.969 1.25,1.969 1.25,1.969 1.604,1.406 true 4.719,2.49 4.802,2.49 4.802,2.49 5.219,2.198 true 2.365,2.677 2.448,2.677 2.448,2.677 2.76,2.479 true 5.552,1.094 5.708,0.49 5.708,0.49 5.802,0.49 false 0.99,1.885 1.156,2.042 0.167,0.156 10 true *1 3.542,1.677 3.729,1.854 0.188,0.177 10 true *a 0.844,0.979 1.01,1.146 0.167,0.167 10 true *b 5.51,1.635 5.698,1.813 0.188,0.177 10 false *a 2.208,2.594 2.417,2.792 0.208,0.198 10 false *2 4.542,2.406 4.708,2.563 0.167,0.156 10 false *2 5.854,0.406 6.021,0.563 0.167,0.156 10 false *1
*1 Brake Pedal Pad *2 Dash Panel Insulator Assembly Clip
*a Brake Pedal Height *b 30 mm (1.18 in.)


Brake Pedal Height from Dash Panel Insulator Assembly Clip:

172.2 to 186.2 mm (6.78 to 7.33 in.)


HINT:

If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.




e.

Adjust the push rod length.

i.
C416086C01
2.198,0.99 2.5,0.479 2.5,0.479 2.583,0.479 false 1.229,2.427 1.313,2.427 1.313,2.427 1.521,1.604 false 1.104,4.5 1.188,4.5 1.188,4.5 1.729,4.135 true 1.073,2.344 1.385,2.5 0.313,0.156 10 false *1 2.635,0.396 2.948,0.552 0.313,0.156 10 false *2 2.542,3.76 2.854,3.917 0.313,0.156 10 false *a 0.948,4.417 1.26,4.573 0.313,0.156 10 false *3
*1 Lock Nut
*2 Stop Light Switch Assembly
*3 Dash Panel Insulator Assembly Clip
*a Brake Pedal Height


Remove the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>REMOVAL


ii.

Loosen the lock nut.


iii.

Adjust the brake pedal height by turning the push rod.

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

172.2 to 186.2 mm (6.78 to 7.33 in.)



iv.

Tighten the lock nut.

Torque:
26 N*m (265 kgf*cm, 19 ft.*lbf)




f.

Install the front floor carpet assembly to its original position.




Hide 2.INSPECT BRAKE PEDAL FREE PLAY

a.

Stop the engine and firmly depress the brake pedal several times until no vacuum is left in the brake booster assembly.


b.
C132708C09
2.167,1.563 2.469,1.781 0.302,0.219 10 false *a
*a Brake Pedal Free Play


Depress the brake pedal until a slight resistance is felt. Measure the distance as shown in the illustration.

Brake Pedal Free Play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)


HINT:
·

If the brake pedal free play is not as specified, check the stop light switch clearance.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION

·

If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.




Hide 3.INSPECT BRAKE PEDAL RESERVE DISTANCE

a.

With the engine running, depress the brake pedal and measure the brake pedal reserve distance.

C416087C01
4.531,1.698 4.615,1.698 4.615,1.698 5.063,1.365 false 1.104,1.99 1.198,1.99 1.198,1.99 1.594,1.427 true 5.406,1.188 5.802,0.615 5.802,0.615 5.896,0.615 false 1.677,0.115 1.771,0.115 1.771,0.115 2.24,0.885 true 0.927,1.917 1.094,2.073 0.167,0.156 10 true *1 3.229,0.938 3.396,1.094 0.167,0.156 10 true *a 0.979,0.99 1.156,1.146 0.177,0.156 10 true *b 2.125,1.656 2.333,1.844 0.208,0.188 10 true *c 5.365,1.792 5.542,1.948 0.177,0.156 10 true *a 5.938,0.542 6.104,0.698 0.167,0.156 10 true *1 1.51,0.042 1.75,0.292 0.24,0.25 10 false *2 4.375,1.625 4.583,1.813 0.208,0.188 10 false *2
*1 Brake Pedal Pad *2 Column Hole Cover Silencer Sheet
*a Brake Pedal Reserve Distance *b 30 mm (1.18 in.)
*c 70 mm (2.76 in.) - -
V100144

Measuring Plane of Column Hole Cover Silencer Sheet - -


Brake Pedal Reserve Distance from Column Hole Cover Silencer Sheet at 300 N (31 kgf, 67.4 lbf):

105 mm (4.13 in.) or more