RM3660EC _51 Engine / Hybrid System _080750 NR Series FUEL _0393849 FUEL PUMP A

NR Series FUEL  FUEL PUMP  INSTALLATION  


PROCEDURE

Hide 77020A 1.INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

a.

Install a new fuel suction tube set gasket to the fuel tank assembly.


b.

Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.



c.
A446293
0.583,3.073 0.719,3.073 0.719,3.073 0.771,2.792 true 1.115,1.083 0.875,0.542 0.875,0.542 2.313,0.885 true 0.365,2.979 0.542,3.167 0.177,0.188 10 true *a 0.646,0.438 0.844,0.615 0.198,0.177 10 true *a
*a Protrusion
V100135

Notch


Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank assembly.


Hide 77144 2.INSTALL FUEL PUMP GAUGE RETAINER

a.

Install the fuel pump gauge retainer.

i.

While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.


ii.
A446287C01
1.01,0.302 1.542,0.302 true 2.635,0.406 2.813,0.406 true 2.115,1.031 2.656,1.031 true 2.177,1.927 2.177,1.49 true 0.854,3.052 1.625,3.052 true 1.698,2.958 1.99,3.323 0.292,0.365 10 true *a 2.865,0.344 3.052,0.531 0.188,0.188 10 true *b 2.115,1.938 2.281,2.135 0.167,0.198 10 true *c 0.813,0.208 1,0.396 0.188,0.188 10 true *d 2.688,0.958 2.885,1.135 0.198,0.177 10 true *d
*a Insertion Point
*b SST (Plate)
*c SST (Claw)
*d SST (Bolt)


Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST
09808-01071  
09808-14031  (09808-01030, 09808-01090)

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.



iii.

While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).


iv.
A446294
1.906,2.271 1.906,1.938 true 1.052,3.583 1.385,3.583 true 0.385,3.615 0.656,3.615 true 1.208,0.833 0.99,0.427 0.99,0.427 0.844,0.427 true 1.885,1.646 2.469,1.646 true 2.229,1.292 2.667,1.292 true 1.125,1.146 1.5,1.146 true 1.708,1.021 2.292,1.021 true 1.438,3.49 1.646,3.688 0.208,0.198 10 true *a 0.167,3.542 0.354,3.719 0.188,0.177 10 true *b 0.625,0.333 0.813,0.51 0.188,0.177 10 true *c 2.74,1.208 2.938,1.406 0.198,0.198 10 true *d 1.844,2.292 2.083,2.49 0.24,0.198 10 true *e 0.917,1.073 1.094,1.26 0.177,0.188 10 true *f 2.51,1.573 2.698,1.76 0.188,0.188 10 true *f 2.344,0.927 2.552,1.146 0.208,0.219 10 true *g
*a Triangle Mark (Fuel Pump Gauge Retainer)
*b Triangle Mark (Fuel Tank Assembly)
*c SST (Handle)
*d SST (Plate)
*e SST (Claw)
*f SST (Bolt)
*g Extension Bar
V100136

Front Side


Install SST (handle) and an extension bar to SST (plate).

SST
09808-14031  (09808-01010)


v.

Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.

NOTICE:
·

Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

·

Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

·

Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

·

Do not spin SST too fast or use an impact wrench as this may result in damage to components.

·

If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

·

Make sure that the fuel suction tube set gasket does not come off.





b.

Engage the 2 claws to install the No. 1 fuel tube clamp.


Hide 77209F 3.CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.

Push the fuel tube joint of fuel tank main tube sub-assembly onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.

A446295
5.667,1.417 6.833,2.656 1.167,1.24 4.01,1.417 5.167,2.656 1.156,1.24 0.531,1.25 0.781,1.25 true 1.375,1.313 1.313,0.74 1.313,0.74 1.146,0.74 true 5.646,0.333 5.979,0.333 false 5.833,0.646 6.167,0.646 false 4.677,1.031 4.833,1.031 4.833,1.031 4.917,0.771 false 6.24,1.927 6.354,1.594 6.354,1.594 6.51,1.594 true 4.667,1.979 4.49,2.333 4.49,2.333 4.344,2.333 true 5.656,0.865 6.208,0.865 true 5.667,0.75 6.052,0.75 6.052,0.75 6.052,0.865 true 4.458,0.969 4.771,1.135 0.313,0.167 10 false *1 6.25,0.573 6.604,0.844 0.354,0.271 10 false *2 0.927,0.677 1.135,0.854 0.208,0.177 10 true *3 6.073,0.25 6.427,0.469 0.354,0.219 10 false *a 6.313,0.792 6.698,1.115 0.385,0.323 10 false *b 4.094,1.469 4.417,1.698 0.323,0.229 10 false *c 5.76,1.469 6.094,1.677 0.333,0.208 10 false *d 4.146,2.26 4.49,2.531 0.344,0.271 10 false *e 0.333,1.177 0.531,1.375 0.198,0.198 10 true *2 6.594,1.51 6.917,1.813 0.323,0.302 10 false *e
*1 Fuel Suction Plate Sub-assembly *2 Tube Joint Clip
*3 Fuel Tank Main Tube Sub-assembly - -
*a Fuel Tube Joint *b O-ring
*c Correct *d Incorrect
*e Collar - -
V100135

Insert
V100136

Insert


NOTICE:
·

Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.

·

Check that the fuel tube joint is securely inserted to the end.

·

Check that the tube joint clip is on the collar of the fuel tube joint.

·

After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.




Hide 77404 4.CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

a.

Connect the fuel tank vent hose sub-assembly to the fuel suction tube with pump and gauge assembly.

Click hereEngine / Hybrid System>NR Series (FUEL)>FUEL SYSTEM>PRECAUTION


Hide 58325E 5.INSTALL REAR FLOOR SERVICE HOLE COVER

a.

Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.


b.

Clean the installation surfaces of the rear floor service hole cover and vehicle body.


c.

Connect the fuel suction tube with pump and gauge assembly connector.


d.
A441096
0.75,0.708 0.906,0.708 0.906,0.708 1.135,0.938 true 0.531,0.635 0.708,0.802 0.177,0.167 10 true *a
*a Butyl Tape Adhesion Area


Install the rear floor service hole cover with new butyl tape.

NOTICE:

Securely install the rear floor service hole cover.



Hide 9.PERFORM INITIALIZATION

a.

Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Hide 10. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART