RM3660EC _52 Drivetrain _080728 K313 CVT _0392264 CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY(When Not Using the Engine Support Bridge) A

K313 CVT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY(When Not Using the Engine Support Bridge) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during continuously variable transaxle assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Replacement of ECM	Perform Vehicle Identification Number (VIN) or frame number registration	DTC is stored	(201906,999999,_51,_080777,_0393969,RM100000001I1RD,)
	1. Reset memory 2. Deceleration sensor zero point calibration 3. CVT oil pressure calibration	· Large shift shock · Deterioration of fuel efficiency	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
	Code registration (Immobiliser system)	Engine start	See Service Bulletin for the registration method
· Replacement of engine assembly · Gas leaks from exhaust system	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(201906,999999,_51,_080777,_0393969,RM100000001I1RE,)
Replacement of starter assembly	Clear the number of starter operations	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of battery	Integrated current value initialization	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of continuously variable transaxle assembly	Air bleed the oil pump with motor assembly	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of continuously variable transaxle assembly	1. Reset memory 2. Deceleration sensor zero point calibration 3. CVT oil pressure calibration	· Large shift shock · Deterioration of fuel efficiency	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
Replacement of CVT fluid	Air bleed the oil pump with motor assembly	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
Tires	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Suspension parts	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Front wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599814,RM100000002BA8F,)

CAUTION:

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

2.573,0.583 2.906,0.583 false 2.948,0.479 3.26,0.677 0.313,0.198 10 false *a

*a	Heavy object exceeding the capacity of the transmission jack

Because the continuously variable transaxle assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.

If work is not performed according to the procedures described in the repair manual, there is a danger that the transmission jack could drop and components could fall down.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)

PROCEDURE

Hide Display 11361J 1.REMOVE FLYWHEEL HOUSING UNDER COVER

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ,

Hide Display 32101G 2.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

HINT:: There will be one black colored drive plate and torque converter assembly setting bolt.

Hide Display 51108A 3.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202304,202307,_53,_080764,_0392686,RM100000002BA7U_01_0197,202307,999999,_53,_080764,_0392686,RM100000002CQYS_01_0197,

Hide Display 51107A 4.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202304,202307,_53,_080764,_0392686,RM100000002BA7U_01_0198,202307,999999,_53,_080764,_0392686,RM100000002CQYS_01_0198,

Hide Display 5.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0386,

Hide Display 6.REMOVE WIRE HARNESS CLAMP BRACKET

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0342,

Hide Display 7.INSTALL ENGINE HANGERS

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0387,

Hide Display 82121 8.DISCONNECT ENGINE WIRE

Disconnect the transmission wire connector.

2.354,0.521 2.594,0.75 0.24,0.229 10 true *a 1.823,2.281 2.01,2.469 0.188,0.188 10 true *b 2.583,1.833 2.802,2.063 0.219,0.229 10 true *c 3.813,1.146 4.052,1.354 0.24,0.208 10 false *d 4.042,2.167 4.281,2.375 0.24,0.208 10 true *e 1.219,2.583 1.406,2.771 0.188,0.188 10 false *f

*a	Park/Neutral Position Switch Assembly Connector	*b	Transmission Wire Connector
*c	Transmission Revolution Sensor (NIN) Connector	*d	Transmission Revolution Sensor (NOUT) Connector
*e	Oil Pressure Sensor Connector	*f	Oil Pump with Motor Assembly Connector

Disconnect the transmission revolution sensor (NIN) connector.

Disconnect the park/neutral position switch assembly connector.

Disconnect the transmission revolution sensor (NOUT) connector.

Disconnect the oil pressure sensor connector.

Disconnect the oil pump with motor assembly connector.

Disengage the 8 clamps.

Remove the bolt to disconnect the engine wire from the continuously variable transaxle assembly.

Disengage the 3 clamps to disconnect the engine wire from the front suspension crossmember sub-assembly.

Hide Display 9.DISCONNECT WATER BY-PASS HOSE

0.948,1.896 1.115,1.896 1.115,1.896 1.365,1.479 true 1.958,1.5 2.229,1.073 2.229,1.073 2.375,1.073 true 0.76,1.823 1.146,2.073 0.385,0.25 10 false *1 2.448,1.01 2.729,1.25 0.281,0.24 10 true *2

*1	No. 4 Water By-pass Hose
*2	No. 3 Water By-pass Hose

Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the transmission oil cooler.

Disengage the 2 clamps to separate the water by-pass hose from the continuously variable transaxle assembly.

Hide Display 28100 10.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>NR Series (STARTING)>STARTER>REMOVAL202304,999999,_51,_080759,_0392365,RM100000002BCFB,

Hide Display 33823 11.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

Hide Display 12.REMOVE ENGINE ASSEMBLY

0.885,0.063 1.042,0.26 0.156,0.198 10 true A 2.406,0.052 2.563,0.25 0.156,0.198 10 true A 0.552,0.854 0.708,1.052 0.156,0.198 10 true B 0.844,1.74 1,1.938 0.156,0.198 10 true B 1.365,1.979 1.521,2.177 0.156,0.198 10 true B 2.135,1.979 2.292,2.177 0.156,0.198 10 true B 2.583,1.917 2.74,2.115 0.156,0.198 10 true B

Remove the 7 bolts and engine assembly from the continuously variable transaxle assembly.

NOTICE:: To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

HINT:: ·

Bolt (A): Remove from continuously variable transaxle assembly side.

·

Bolt (B): Remove from engine assembly side.

Hide Display 32000A 13.REMOVE TORQUE CONVERTER ASSEMBLY

Remove the torque converter assembly from the continuously variable transaxle assembly.

NOTICE:: Remove the torque converter assembly from the input shaft horizontally.

Hide Display 51201 14.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the bolt and front suspension crossmember sub-assembly from the No. 2 engine moving control rod.

Hide Display 12364B 15.REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 4 bolts and No. 2 engine moving control rod from the continuously variable transaxle assembly.

Hide Display 16.REMOVE ENGINE MOUNTING STAY LH

Remove the 2 bolts and engine mounting stay LH from the continuously variable transaxle assembly and engine mounting bracket LH.

Hide Display 12325A 17.REMOVE ENGINE MOUNTING BRACKET LH

Remove the 3 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

Hide Display 87101A 18.REMOVE NO. 1 HEATER BRACKET SUB-ASSEMBLY

Separate the No. 1 breather plug (CVT) from the clamp.

Remove the clamp from the No. 1 heater bracket sub-assembly.

Remove the bolt and No. 1 heater bracket sub-assembly from the continuously variable transaxle assembly.

Hide Display 19.REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 5 bolts and 5 wire harness clamp brackets from the continuously variable transaxle assembly.

Hide Display 20.REMOVE STRAIGHT SCREW PLUG

HINT:: Perform this procedure only when replacement of the straight screw plug is necessary.

Remove the straight screw plug and gasket from the continuously variable transaxle assembly.

Hide Display 30400E 21.REMOVE CVT OIL PUMP TYPE T OIL SEAL

NOTICE:: ·

Do not remove the front oil pump assembly from the CVT main body, as there is a possibility of the entry of dust and foreign matter.

·

Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which could prevent the vehicle from being able to be driven, could occur if dust or fine foreign matter enters the CVT.

·

Do not use cotton work gloves, cloths, or paper towels, etc. that may produce lint, dust or foreign matter.

·

Perform the operation as quickly as possible, as dust and foreign matter could enter the CVT while the torque converter assembly is removed.

·

Do not use an air gun until the torque converter assembly has been installed, as it could cause dust and foreign matter to be stirred up.

Clean the tips of both the claws of SST and the center bolt.

SST: 09308-10010

1.552,2.635 1.552,2.24 false 1.448,2.677 1.906,2.875 0.458,0.198 10 false SST

Using SST, remove the CVT oil pump type T oil seal.

NOTICE:: Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles could be produced if they do.

Hide Display 32000A 22.INSPECT TORQUE CONVERTER ASSEMBLY

Click hereDrivetrain>K313 (CVT)>TORQUE CONVERTER AND DRIVE PLATE>INSPECTION201906,999999,_52,_080728,_0392266,RM100000001HPAO_01_0003,

Hide Display 32101B 23.INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click hereDrivetrain>K313 (CVT)>TORQUE CONVERTER AND DRIVE PLATE>INSPECTION201906,999999,_52,_080728,_0392266,RM100000001HPAO_01_0004,