BRAKE SYSTEM (OTHER) BRAKE BOOSTER(for Gasoline Model) INSTALLATION
PROCEDURE
44785D
1.INSTALL BRAKE BOOSTER GASKET
Install a new brake booster gasket to the brake booster assembly.
44610
2.INSTALL BRAKE BOOSTER ASSEMBLY
Temporarily install the brake booster assembly to the vehicle body.
- NOTICE:
-
Do not apply excessive force to the brake lines.
Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
- NOTICE:
-
Fully tighten the lock nut when adjusting the brake pedal height.
Install the 4 nuts to secure the brake booster assembly.
- Torque:
- 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
- NOTICE:
-
Tighten the 4 nuts in the order shown in the illustration.
Engage the 5 clamps to install a new No. 1 brake tube clamp to the brake lines.
Engage the clamp and install a new No. 2 brake tube clamp to the vehicle body.
Engage the 5 clamps to install the No. 2 brake tube clamp to the brake lines.
Remove the protective tape.
47264A
3.INSTALL PUSH ROD PIN
47101A
4.INSTALL BRAKE PEDAL RETURN SPRING
55606
5.INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
44772
6.INSTALL CHECK VALVE TO CONNECTOR TUBE HOSE (for NR Series Engine)
| *a | Paint Mark |
Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.
- NOTICE:
- ·
When connecting the check valve to connector tube hose, face the paint mark up.
·Make sure that the tabs of the clip are facing upward.
44772
7.INSTALL CHECK VALVE TO CONNECTOR TUBE HOSE (except NR Series Engine)
| *a | Paint Mark |
Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.
- NOTICE:
- ·
When connecting the check valve to connector tube hose, face the paint mark up.
·Make sure that the tabs of the clip are facing upward.
55225C
8.INSTALL DASH PANEL HEAT INSULATOR
for NR Series Engine: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE ACTUATOR (for Gasoline Model)>INSTALLATION202304,999999,_54,_080770,_0392396,RM100000002BBRU_01_0081,
except NR Series Engine: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE ACTUATOR (for Gasoline Model)>INSTALLATION202304,999999,_54,_080770,_0392396,RM100000002BBRU_01_0097,
51410
9.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0452,
for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096197,_0454892,RM100000002BBF1_01_0389,
for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0389,
for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101145,_0470307,RM100000002BFCZ_01_0389,
for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0389,
for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_101154,_0476817,RM100000002BFD9_01_0389,
10.INSTALL BATTERY
for NR Series Engine: Click hereGeneral>MAINTENANCE>NR Series BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392375,RM100000002BCCN,
for M15B-FKS: Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453685,RM100000002BCCF,
for M15C-FKS: Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0453686,RM100000002BCCG,
for M20A-FKS: Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0470107,RM100000002BCCI,
for M20C-FKS: Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0484846,RM100000002BCCJ,
for M20E-FKS: Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>INSTALLATION202304,999999,_V1,_080956,_0474497,RM100000002BCCK,
47201
11.INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
12.INSPECT AND ADJUST BRAKE PEDAL
13. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
- HINT:
-
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.