RM3660EC _51 Engine / Hybrid System _080774 STOP AND START _0393362 STOP AND START SYSTEM C

STOP AND START  STOP AND START SYSTEM  P30DF62  Backup Boost Converter Circuit Board(Thermistor) Signal Compare Failure  P30EF4B  Backup Boost Converter Circuit Board Over Temperature  P323A00  Backup Boost Converter "A"  P323A16  Backup Boost Converter "A" Circuit Voltage Below Threshold  P323AA2  Backup Boost Converter "A" System Voltage Low  P323B29  Backup Boost Converter "A" Control Circuit Signal Invalid  P323B38  Backup Boost Converter "A" Control Circuit Signal Cycle Invalid  


DESCRIPTION

Refer to DTC P323A19.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>P323A19

DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory Note
P30DF62 Backup Boost Converter Circuit Board(Thermistor) Signal Compare Failure The following conditions is met for 1 second or more (1 trip detection logic):
·

Difference in temperature between thermistor 1 and thermistor 2 of the engine stop and start ECU is 40°C (72°F) or higher.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P30DF
P30EF4B Backup Boost Converter Circuit Board Over Temperature The following conditions is met for 1 second or more (1 trip detection logic):
·

Engine stop and start ECU thermistor temperature is 135°C (275°F) or higher.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P30EF
P323A00 Backup Boost Converter "A" The following conditions is met for 1 second or more (1 trip detection logic):
·

Backup boost converter malfunction is detected.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P323A
P323A16 Backup Boost Converter "A" Circuit Voltage Below Threshold One of the following conditions is met for 2 second or more (1 trip detection logic):
·

B41 or IG41 voltage is 6.0 V or less and backup boost converter output overcurrent is not detected.

·

B42 voltage is 6.0 V or less, backup boost converter is not overheating and backup boost converter output overcurrent is not detected.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P323A
P323AA2 Backup Boost Converter "A" System Voltage Low The following conditions is met for 1 second or more (1 trip detection logic):
·

Backup boost converter malfunction is detected.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P323A
P323B29 Backup Boost Converter "A" Control Circuit Signal Invalid The following conditions is met for 1 second or more (1 trip detection logic):
·

Backup boost converter malfunction is detected.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P323C
P323B38 Backup Boost Converter "A" Control Circuit Signal Cycle Invalid The following conditions is met for 1 second or more (1 trip detection logic):
·

Backup boost converter malfunction is detected.


·

Wire harness or connector

·

Battery

·

BBC NO. 1 fuse

·

BBC NO. 2 fuse

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P323C

CONFIRMATION DRIVING PATTERN

CONFIRMATION AFTER TROUBLESHOOTING


HINT:
·

If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.

In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

·

If the GTS is not available and the Data List item Status of Battery Charge Control cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

·

After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.

·

Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.



a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs
50002 392

e.

Start the engine and warm it up.


f.

Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.



g.

Depress the brake pedal and stop the vehicle.


h.

Keep the engine stopped by stop and start control for 1 second or more. (Keep the shift lever in D.)


i.

Release the brake pedal with the shift lever in D to start the engine.

HINT:

If the engine cranks slowly when the engine is restarted, it can be determined that the battery voltage is low.



j.

Check that DTCs are not output.

Powertrain > Stop and Start > Trouble Codes
50001 392



CAUTION / NOTICE / HINT

NOTICE:
·

Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU or airbag sensor with ECU assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU assembly, perform learning of the external backup boost converter (eco run vehicle converter assembly).

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

Inspect the fuses for circuits related to this system before performing the following procedure.



HINT:
·

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>DTC CHECK / CLEAR

·

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>FREEZE FRAME DATA



PROCEDURE

1.CHECK HARNESS AND CONNECTOR (BIN1 AND BIN2 TERMINALS POWER SOURCE CIRCUIT)
A346333C85
1.469,0.229 1.958,0.5 0.49,0.271 1.042,1.5 0.75,1.875 true 1.458,1.896 1.167,1.156 true 1.542,0.281 2,0.479 0.458,0.198 10 false A123 0.146,0.146 0.458,0.344 0.313,0.198 10 false *a 0.573,1.927 1,2.146 0.427,0.219 10 false BIN1 1.333,1.938 1.76,2.156 0.427,0.219 10 false BIN2
*a Front view of wire harness connector
(to Engine Stop and Start ECU)


a.

Disconnect the engine stop and start ECU connector.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A123-1 (BIN2) - Body ground Always 9.5 to 14 V
A123-3 (BIN1) - Body ground Always 9.5 to 14 V



Result:
Proceed to
OK
NG



OK

2.CHECK HARNESS AND CONNECTOR (IG1 TERMINAL POWER SOURCE CIRCUIT)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - BATTERY)

2.CHECK HARNESS AND CONNECTOR (IG1 TERMINAL POWER SOURCE CIRCUIT)
A444508C11
1.469,0.292 2.01,0.583 0.542,0.292 2.021,1.49 2.052,1.854 true 1.635,0.344 2.083,0.521 0.448,0.177 10 false I58 0.094,0.104 0.406,0.302 0.313,0.198 10 false *a 1.948,1.896 2.333,2.115 0.385,0.219 10 false IG1
*a Front view of wire harness connector
(to Engine Stop and Start ECU)


a.

Disconnect the engine stop and start ECU connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
I58-21 (IG1) - Body ground Ignition switch ON 9.5 to 14 V



Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE STOP AND START ECU - DRIVER SIDE JUNCTION BLOCK ASSEMBLY)

3.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)
a.

Disconnect the engine stop and start ECU connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A124-6 (DGND) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - EACH ECU OR SENSOR)
a.

Disconnect the engine stop and start ECU connector.


b.

Disconnect the meter mirror sub-assembly connector. (w/ Headup Display System)


c.

Disconnect the tire pressure warning ECU and receiver connector. (w/ Tire Pressure Warning System)


d.

Disconnect the radio and display receiver assembly connector. (for Radio and Display Receiver Type)


e.

Disconnect the navigation receiver assembly connector. (for Navigation Receiver Type)


f.

Disconnect the central gateway ECU (network gateway ECU) connector.


g.

Disconnect the millimeter wave radar sensor assembly connector. (w/ Front Radar Sensor System)


h.

Disconnect the air conditioning control assembly connector.


i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I58-2 (B41) - I62-2 (B)*1 Always Below 1 Ω
I58-2 (B41) - O18-7 (+B)*2*5 Always Below 1 Ω
I58-2 (B41) - O124-7 (+B)*2*6 Always Below 1 Ω
I58-12 (B42) - I165-4 (+B1)*3 Always Below 1 Ω
I58-12 (B42) - I167-4 (+B1)*9 Always Below 1 Ω
I58-12 (B42) - I187-4 (+B1)*10 Always Below 1 Ω
I58-3 (IG41) - I53-11 (IG1) Always Below 1 Ω
I58-3 (IG41) - A1-8 (IGB)*4 Always Below 1 Ω
I58-3 (IG41) - I37-9 (IG+)*7 Always Below 1 Ω
I58-3 (IG41) - I147-8 (IG+)*8 Always Below 1 Ω
I58-3 (IG41) - I62-1 (IG)*1 Always Below 1 Ω
I58-3 (IG41) - O18-1 (IG)*2*5 Always Below 1 Ω
I58-3 (IG41) - O124-1 (IG)*2*6 Always Below 1 Ω
I58-2 (B41) or I62-2 (B)*1 - Body ground and other terminals Always 10 kΩ or higher
I58-2 (B41) or O18-7 (+B)*2*5 - Body ground and other terminals Always 10 kΩ or higher
I58-2 (B41) or O124-7 (+B)*2*6 - Body ground and other terminals Always 10 kΩ or higher
I58-12 (B42) or I165-4 (+B1)*3 - Body ground and other terminals Always 10 kΩ or higher
I58-12 (B42) or I167-4 (+B1)*9 - Body ground and other terminals Always 10 kΩ or higher
I58-12 (B42) or I187-4 (+B1)*10 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or I53-11 (IG1) - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or A1-8 (IGB)*4 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or I37-9 (IG+)*7 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or I147-8 (IG+)*8 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or I62-1 (IG)*1 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or O18-1 (IG)*2*5 - Body ground and other terminals Always 10 kΩ or higher
I58-3 (IG41) or O124-1 (IG)*2*6 - Body ground and other terminals Always 10 kΩ or higher


*1: w/ Headup Display System

*2: w/ Tire Pressure Warning System

*3: for Radio and Display Receiver Type

*4: w/ Front Radar Sensor System

*5: w/ Smart Entry and Start System

*6: w/o Smart Entry and Start System

*7: except 12.1 Inch Display Type

*8: for 12.1 Inch Display Type

*9: for Navigation Receiver Type (w/ RST Switch)

*10: for Navigation Receiver Type (w/o RST Switch)



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR