RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P023A13  Charge Air Cooler Coolant Pump Control Circuit Open  


DESCRIPTION

Refer to DTC P023A12.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>P023A12

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P023A13 Charge Air Cooler Coolant Pump Control Circuit Open Electric water pump assembly speed is less than 10 rpm (1 trip detection logic).
·

Open or short in electric water pump assembly circuit

·

Electric water pump assembly

·

EFI-MAIN NO. 2 relay

·

ECM


Does not come on DTC stored SAE Code: P023A

Related Data List
DTC No. Data List
P023A13
·

Intercooler Water Pump Speed

·

Intercooler Water Pump



MONITOR DESCRIPTION

If the electric water pump assembly operates at less than 10 rpm, the ECM determines there is a malfunction and stores this DTC.

CONFIRMATION DRIVING PATTERN

1.
A330723E05
3.042,1.854 2.635,1.344 2.635,1.344 2.438,1.344 false 0.25,0.292 1.354,0.542 1.104,0.25 10 false Vehicle Speed 0.76,0.677 1.375,0.875 0.615,0.198 10 false 50 km/h 0.927,2.042 1.542,2.24 0.615,0.198 10 false Idling 0.396,2.365 1.313,2.75 0.917,0.385 10 false Ignition Switch ON 5.625,3.375 5.99,3.625 0.365,0.25 10 false [C] 1.427,1.26 2.729,1.563 1.302,0.302 10 false Fully depressed 2.198,1.885 2.656,2.083 0.458,0.198 10 false [A] 3.313,1.219 3.792,1.417 0.479,0.198 10 false [B]

2.

Connect the GTS to the DLC3.

3.

Turn the ignition switch to ON.

4.

Turn the GTS on.

5.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

6.

Turn the ignition switch off and wait for at least 30 seconds.

7.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [A].

8.

Turn the GTS on.

9.

Accelerate to 50 km/h (31 mph) or more with the accelerator pedal fully depressed [B].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


10.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

11.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



12.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

13.

Input the DTC: P023A13.

14.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [B] through [C] again.




CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intercooler Water Pump.

Powertrain > Engine > Active Test
Tester Display
Control the Intercooler Water Pump
50004 372 9

e.

Perform the Active Test. Check that the electric water pump assembly is operating (vibrating).

OK:

The electric water pump assembly is operating (vibrating).


HINT:

Use a sound scope if the operation is difficult to check.



Result:
Proceed to
OK
NG



OK

2.CHECK ECM (IWPI VOLTAGE)

NG

4.CHECK HARNESS AND CONNECTOR (ELECTRIC WATER PUMP ASSEMBLY - BODY GROUND)
2.CHECK ECM (IWPI VOLTAGE)
A376494C32
0.208,1.01 0.51,1.188 0.302,0.177 1.24,1.854 1.542,1.167 true 0.115,0.094 0.427,0.292 0.313,0.198 10 false *a 1.083,1.875 1.552,2.125 0.469,0.25 10 false NWP 0.24,1.01 0.698,1.208 0.458,0.198 10 false A38
*a Front view of wire harness connector
(to Electric Water Pump Assembly)


a.

Disconnect the electric water pump assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Switch Condition Specified Condition
A38-2 (NWP) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

3.CHECK HARNESS AND CONNECTOR (ELECTRIC WATER PUMP ASSEMBLY - ECM)
3.CHECK HARNESS AND CONNECTOR (ELECTRIC WATER PUMP ASSEMBLY - ECM)
a.

Disconnect the electric water pump assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A38-2 (NWP) - A46-11 (IWPI) Always Below 1 Ω
A38-2 (NWP) or A46-11 (IWPI) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK HARNESS AND CONNECTOR (ELECTRIC WATER PUMP ASSEMBLY - BODY GROUND)
a.

Disconnect the electric water pump assembly connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A38-1 (PGND) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

5.INSPECT EFI-MAIN NO. 2 RELAY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.INSPECT EFI-MAIN NO. 2 RELAY

OK

6.CHECK TERMINAL VOLTAGE (POWER SOURCE OF ELECTRIC WATER PUMP ASSEMBLY)

NG

REPLACE EFI-MAIN NO. 2 RELAY

6.CHECK TERMINAL VOLTAGE (POWER SOURCE OF ELECTRIC WATER PUMP ASSEMBLY)
A376494C33
0.219,1.01 0.521,1.188 0.302,0.177 2.479,1.844 2.198,1.156 true 0.115,0.094 0.427,0.292 0.313,0.198 10 false *a 2.406,1.854 2.729,2.094 0.323,0.24 10 false +B 0.25,1.01 0.708,1.208 0.458,0.198 10 false A38
*a Front view of wire harness connector
(to Electric Water Pump Assembly)


a.

Disconnect the electric water pump assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Switch Condition Specified Condition
A38-4 (+B) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

7.CHECK HARNESS AND CONNECTOR (POWER SOURCE OF EFI-MAIN NO. 2 RELAY)
7.CHECK HARNESS AND CONNECTOR (POWER SOURCE OF EFI-MAIN NO. 2 RELAY)
A426619C01
0.156,0.063 0.469,0.26 0.313,0.198 10 false *1 0.292,0.427 0.604,0.625 0.313,0.198 10 false *2
*1 No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly
*2 EFI-MAIN NO. 2 Relay


a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
5 (EFI-MAIN NO. 2 relay) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

8.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - EFI-MAIN NO. 2 RELAY)

8.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - BODY GROUND)
a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2 (EFI-MAIN NO. 2 relay) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - ELECTRIC WATER PUMP ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - ELECTRIC WATER PUMP ASSEMBLY)
a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Disconnect the electric water pump assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 (EFI-MAIN NO. 2 relay) - A38-4 (+B) Always Below 1 Ω
3 (EFI-MAIN NO. 2 relay) or A38-4 (+B) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - EFI-MAIN NO. 2 RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR