RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P023A00  Charge Air Cooler Coolant Pump Control Circuit/Open  P023A71  Charge Air Cooler Coolant Pump Control Actuator Stuck  


DESCRIPTION

Refer to DTC P023A12.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>P023A12

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P023A00 Charge Air Cooler Coolant Pump Control Circuit/Open The speed of the electric water pump assembly is higher than the target speed by a certain amount or more (2 trip detection logic).
·

Lack of intercooler coolant

·

Intercooler coolant leak

·

Electric water pump assembly


Does not come on DTC stored SAE Code: P023A
P023A71 Charge Air Cooler Coolant Pump Control Actuator Stuck The speed of the electric water pump assembly is lower than the target speed by a certain amount or more (2 trip detection logic). Electric water pump assembly Does not come on DTC stored SAE Code: P023A

MONITOR DESCRIPTION

The ECM monitors the speed of the electric water pump assembly. If the actual speed exceeds the target speed by a certain amount or more, the ECM determines overspeed operation has occurred. If the actual speed is less than the target speed by a certain amount or more, the ECM determines that the motor is stuck and stores a DTC.

CAUTION / NOTICE / HINT

HINT:
·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

·

P023A00 may be stored if there is insufficient coolant in the turbocharger and intercooler cooling system. If there is sufficient coolant in the system and P023A00 is output when the vehicle is brought to the workshop, check if the customer has added coolant in the past.

·

If the electric water pump assembly voltage is extremely high or low, control may be temporarily stopped and P023A71. When the voltage returns to normal, control will resume and it will not be necessary to replace the electric water pump assembly.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P023A00 OR P023A71)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P023A00 or P023A71 is output A
DTC P023A00 or P023A71 and other DTCs are output B


HINT:

If any DTCs other than P023A00 or P023A71 are output, troubleshoot those DTCs first.




A

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)

B

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.

NOTICE:

Be sure to perform the inspection with the battery voltage at 11 V or higher.


HINT:

If the battery voltage is low, the electric water pump assembly may stop operating.



d.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intercooler Water Pump / Data List / Intercooler Water Pump Speed.

Powertrain > Engine > Active Test
Active Test Display
Control the Intercooler Water Pump
Data List Display
Intercooler Water Pump Speed
50004 372 9 104

e.

According to the display on the GTS, read the Data List while the Active Test "Control the Intercooler Water Pump" is set to 85%.

Result:
GTS Operation Intercooler Water Pump Speed Proceed to
85% 4000 rpm or less A
7000 rpm or higher B
Other than above C


HINT:
·

If the electric water pump assembly voltage is extremely high or low, control may be temporarily stopped and a DTC stored.

·

The coolant will freeze at -15°C (5°F) at 30% coolant concentration and at -35°C (-31°F) at 50% coolant concentration.

·

DTC P023A71 will be stored if the electric water pump assembly cannot rotate due to freezing of the coolant.

·

If DTC P023A71 is stored due to freezing of the coolant, the problem cannot be reproduced. Judge whether freezing of the coolant occurred from the coolant replacement history and the ambient temperature when the DTC was stored.





A

3.REPLACE ELECTRIC WATER PUMP ASSEMBLY

B

4.CHECK COOLANT LEVEL AT RESERVOIR

C

3.REPLACE ELECTRIC WATER PUMP ASSEMBLY

Result:
Proceed to
NEXT



NEXT

8.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)
4.CHECK COOLANT LEVEL AT RESERVOIR
a.

Check the coolant (for intercooler) level.

Click hereEngine / Hybrid System>NR Series (INTAKE / EXHAUST)>COOLANT (for Intercooler)>ON-VEHICLE INSPECTION

Result:
Result Proceed to
At or below reservoir tank LOW level A
At or above reservoir tank LOW level B




A

5.CHECK FOR COOLANT LEAK

B

7.BLEED AIR
5.CHECK FOR COOLANT LEAK
a.

Check the turbocharger and intercooler cooling system for coolant leaks.

Click hereEngine / Hybrid System>NR Series (INTAKE / EXHAUST)>COOLANT (for Intercooler)>ON-VEHICLE INSPECTION

OK:

No leaks in turbocharger and intercooler cooling system.



Result:
Proceed to
OK
NG



OK

7.BLEED AIR

NG

6.REPAIR COOLANT LEAK
6.REPAIR COOLANT LEAK
a.

Repair any coolant leaks.


Result:
Proceed to
NEXT



NEXT

7.BLEED AIR
7.BLEED AIR

Result:
Proceed to
NEXT



NEXT

8.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)
8.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTERCOOLER WATER PUMP)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.

NOTICE:

Be sure to perform the inspection with the battery voltage at 11 V or higher.


HINT:

If the battery voltage is low, the electric water pump assembly may stop operating.



d.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intercooler Water Pump / Data List / Intercooler Water Pump Speed.

Powertrain > Engine > Active Test
Active Test Display
Control the Intercooler Water Pump
Data List Display
Intercooler Water Pump Speed
50004 372 9 104

e.

According to the display on the GTS, read the Data List while the Active Test "Control the Intercooler Water Pump" is set to 85%.

Standard:

The value of Intercooler Water Pump Speed is 4000 to 7000 rpm.



Result:
Proceed to
NEXT



NEXT

END