RM3660EC _51 Engine / Hybrid System _080739 NR Series ENGINE MECHANICAL _0391936 ENGINE UNIT A

NR Series ENGINE MECHANICAL  ENGINE UNIT  INSTALLATION  


PROCEDURE

Hide 1.INSTALL WIRE HARNESS CLAMP BRACKET

a.

Install the wire harness clamp bracket to the timing chain cover assembly with the 2 bolts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


b.

Install the wire harness clamp bracket to the stiffening crankcase assembly with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.
A392462N01
1.073,0.427 1.229,0.625 0.156,0.198 10 true A 2.323,0.865 2.479,1.063 0.156,0.198 10 true B 1.979,1.719 2.135,1.917 0.156,0.198 10 true B

Install the 2 wire harness clamp brackets to the stiffening crankcase assembly with the 3 bolts.

Torque:
Bolt (A) : 10 N*m (102 kgf*cm, 7 ft.*lbf)
Bolt (B) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)


d.

Install the wire harness clamp bracket to the cylinder head sub-assembly with the bolt.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


e.

Install the 2 wire harness clamp brackets to the cylinder head cover sub-assembly with the 3 bolts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


Hide 2.INSTALL STUD BOLT

a.

Using an E8 "TORX" socket wrench, install the stud bolt to the timing chain cover assembly.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 17163 3.INSTALL NO. 1 HEAT INSULATOR BRACKET

a.

Type A:

i.

Install the No. 1 heat insulator bracket to the cylinder block sub-assembly with the bolt.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)



b.

Type B:

i.

Install the No. 1 heat insulator bracket to the cylinder block sub-assembly with the 2 bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)



Hide 16261G 4.INSTALL NO. 1 WATER BY-PASS HOSE

a.

Install the No. 1 water by-pass hose to the water inlet and slide the clip to secure it.


Hide 16206 6.INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

a.
A351531C02
2.75,0.583 3.094,1.167 true 0.833,0.875 1.375,0.5 1.375,0.5 1.969,1.323 true 1.365,0.51 1.99,1.458 true 2.583,0.344 2.896,0.542 0.313,0.198 10 true *1 2.302,0.969 2.458,1.167 0.156,0.198 10 true 1 3.021,1.677 3.177,1.875 0.156,0.198 10 true 3 2.406,1.427 2.563,1.625 0.156,0.198 10 true 2 1.188,0.854 1.344,1.052 0.156,0.198 10 true 4 1.354,0.25 1.51,0.448 0.156,0.198 10 true A
*1 Water By-pass Pipe Union Bolt


Install a new water inlet pipe gasket and temporarily install the water by-pass pipe sub-assembly to the cylinder head sub-assembly with the water by-pass pipe union bolt and 3 bolts (A).


b.

Tighten the water by-pass pipe union bolt and 3 bolts in the order shown in the illustration.

Torque:
Water By-pass Pipe Union Bolt : 36 N*m (367 kgf*cm, 27 ft.*lbf)
Bolt (A) : 10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 23818 7.INSTALL FUEL VAPOR FEED PIPE

a.

Install the fuel vapor feed pipe to the cylinder head cover sub-assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)