RM3660EC _54 Brake _080770 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0392395 BRAKE PEDAL STROKE SENSOR(for HV Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE PEDAL STROKE SENSOR(for HV Model)  INSTALLATION  


PROCEDURE

Hide 89510D 2.INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

a.

When installing a new brake pedal stroke sensor assembly:

NOTICE:
C436321C01
0.5,2.042 0.667,2.042 0.667,2.042 0.896,1.938 false 0.333,1.958 0.646,2.156 0.313,0.198 10 false *a
*a Locking Plate


Until the brake pedal stroke sensor assembly has been installed to the brake pedal support assembly with the nut, do not press in the brake pedal stroke sensor lever locking plate.


HINT:

When the brake pedal stroke sensor assembly has been tightened to the specified torque, the locking plate will be released.


i.
C492300C01
1.719,0.781 1.781,0.458 1.781,0.458 1.865,0.458 true 2.073,0.833 2.25,1.094 2.25,1.094 2.344,1.094 true 1.885,0.354 2.073,0.521 0.188,0.167 10 true *a 2.323,1.01 2.51,1.177 0.188,0.167 10 true *b
*a Brake Pedal Stroke Sensor Assembly Lever
*b Brake Pedal Groove


Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:
·

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

·

Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

·

Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

·

Do not drop the brake pedal stroke sensor assembly.

·

If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.




ii.

Connect the connector.



b.

When reusing the brake pedal stroke sensor assembly:

i.
C492300C01
1.719,0.781 1.781,0.458 1.781,0.458 1.865,0.458 true 2.073,0.833 2.25,1.094 2.25,1.094 2.344,1.094 true 1.885,0.354 2.073,0.521 0.188,0.167 10 true *a 2.323,1.01 2.51,1.177 0.188,0.167 10 true *b
*a Brake Pedal Stroke Sensor Assembly Lever
*b Brake Pedal Groove


Install brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:
·

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

·

Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

·

Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

·

Do not drop the brake pedal stroke sensor assembly.

·

If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.




ii.

Connect the connector.



Hide 5. PERFORM INITIALIZATION AND CALIBRATION

Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization:

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>UTILITY

Hide 7. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART