RM3660EC _54 Brake _080771 BRAKE SYSTEM (OTHER) _0392404 BRAKE PEDAL(for HV Model) A

BRAKE SYSTEM (OTHER) BRAKE PEDAL(for HV Model) INSTALLATION

PROCEDURE

Hide Display 47121 1.INSTALL BRAKE PEDAL PAD

a.

Install the brake pedal pad to the brake pedal support assembly.

HINT:: Installation is easier after applying a small amount of soapy water.

Hide Display 84345 2.INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

a.

Engage the 2 claws to install the stop light switch mounting adjuster.

Hide Display 47110 3.INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

a.

C492265

Install the nut to the brake pedal support assembly.

b.

C492264C02

0.979,1.563 1.135,1.75 0.156,0.188 10 true 1 2.302,0.583 2.469,0.792 0.167,0.208 10 true 2 0.979,0.625 1.135,0.802 0.156,0.177 10 true 3 2.302,1.552 2.458,1.75 0.156,0.198 10 true 4

	Nut
	Clip

Temporarily install the brake pedal support assembly with 2 new clips.

c.

Install the 4 nuts.

Torque:: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)

NOTICE:: Tighten the nuts in the order shown in the illustration.

d.

Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:: 23.6 N*m (241 kgf*cm, 17 ft.*lbf)

e.

Engage the clamp to install the wire harness to the brake pedal support assembly.

Hide Display 47264A 4.INSTALL PUSH ROD PIN

a.

C492270C01

0,0 0,0 false

V100135

Lithium soap base glycol grease

Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

b.

C492261

Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:: Be sure to install the push rod pin in the correct direction.

Hide Display 47101A 5.INSTALL BRAKE PEDAL RETURN SPRING

a.

C492271C01

0,0 0,0 false

V100136

Front

Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.

Hide Display 84340 6.INSTALL STOP LIGHT SWITCH ASSEMBLY

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION201906,999999,_59,_080784,_0393172,RM100000001HW6G_01_0014,

Hide Display 89510D 7.INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>BRAKE PEDAL STROKE SENSOR (for HV Model)>INSTALLATION202307,999999,_54,_080770,_0392395,RM100000002D656_01_0001,

Hide Display 87211 8.INSTALL NO. 1 AIR DUCT

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION202304,999999,_55,_080762,_0391589,RM100000002BCU7_01_0151,

Hide Display 58831A 9.INSTALL FRONT CONSOLE UPPER PANEL GARNISH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX>INSTALLATION202304,999999,_58,_080744,_0393717,RM100000002AVGG_01_0086,

Hide Display 55434F 10.INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL

Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX>INSTALLATION202304,999999,_58,_080744,_0393717,RM100000002AVGG_01_0088,

Hide Display 58816D 11.INSTALL FRONT NO. 1 CONSOLE BOX INSERT

Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX>INSTALLATION202304,999999,_58,_080744,_0393717,RM100000002AVGG_01_0089,

Hide Display 55432B 12.INSTALL LOWER INSTRUMENT PANEL FINISH PANEL

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>INSTALLATION202304,999999,_58,_080744,_0393716,RM100000002B101_01_0291,

Hide Display 53601 13.CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>INSTALLATION202304,999999,_58,_080744,_0393716,RM100000002B101_01_0247,

Hide Display 55317E 14.INSTALL NO. 1 INSTRUMENT SIDE PANEL

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>INSTALLATION202304,999999,_58,_080744,_0393716,RM100000002B101_01_0292,

Hide Display 15.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L,

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8,

Hide Display 16.INSPECT AND ADJUST BRAKE PEDAL

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for HV Model)>ADJUSTMENT202304,999999,_54,_080771,_0392404,RM100000002B1AW,

Hide Display 55606 17.INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX>INSTALLATION202304,999999,_58,_080744,_0393717,RM100000002AVGG_01_0100,

Hide Display 62112A 18.INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_080744,_0394267,RM100000002BU6Q_02_0268,

Hide Display 67914 19.INSTALL FRONT DOOR SCUFF PLATE LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_080744,_0394267,RM100000002BU6Q_02_0105,

Hide Display 20. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,999999,_V1,_143216,_0598315,RM100000002B3MJ,