RM3660EC _58 Vehicle Interior _080733 HEATING / AIR CONDITIONING _0598792 AIR CONDITIONING SYSTEM(for HV Model (8ZR-FXE)) C

HEATING / AIR CONDITIONING  AIR CONDITIONING SYSTEM(for HV Model (8ZR-FXE))  B14711C  A/C Inverter High Voltage Power Resource Circuit Voltage Out of Range  


DESCRIPTION

The hybrid vehicle control ECU monitors the voltage of the HV battery. The hybrid vehicle control ECU stops compressor control and stores this DTC when the monitored voltage is outside the specified range.

This DTC will be stored as a history DTC. Compressor control may not resume unless the ignition switch is turned off.

DTC No. Detection Item DTC Detection Condition Trouble Area Memory
B14711C A/C Inverter High Voltage Power Resource Circuit Voltage Out of Range Diagnosis Condition:

Ignition switch ON


Malfunction:
·

Open or short in A/C inverter high voltage power resource system

·

Damage or malfunction in voltage booster system


Detection Time:

-


·

Hybrid control system

·

HV air conditioning wire

·

Compressor with motor assembly


Memorized

DTC Detection Condition Combination Table
Vehicle Condition
Pattern 1 Pattern 2 Pattern 3
Diagnosis Condition Ignition switch ON
Malfunction Open in A/C inverter high voltage power resource system - -
Short in A/C inverter high voltage power resource system - -
Voltage booster system damage or malfunction - -
Detection Time - - -
Trip Count 1 trip 1 trip 1 trip

HINT:

If the conditions of either of these patterns are detected, a DTC will be stored.


WIRING DIAGRAM

E432285E14
3.469,2.104 3.927,2.302 0.458,0.198 10 false LIN 1.396,1.052 1.854,1.25 0.458,0.198 10 false 2 5.885,4.031 7.094,4.396 1.208,0.365 10 false Air Conditioning Amplifier Assembly 0.771,3.51 1.229,3.708 0.458,0.198 10 false DOUT 0.917,0.698 1.375,0.896 0.458,0.198 10 false IG1 0.833,1.25 1.292,1.448 0.458,0.198 10 false GND 0.969,5.125 1.427,5.323 0.458,0.198 10 false PB 0.969,5.635 1.427,5.833 0.458,0.198 10 false PE 1.365,5.115 1.802,5.292 0.438,0.177 10 false X1 1.313,3.5 1.75,3.677 0.438,0.177 10 false C96 3.281,1.927 3.74,2.125 0.458,0.198 10 false 2 1.396,0.479 1.854,0.677 0.458,0.198 10 false 1 1.406,3.281 1.865,3.479 0.458,0.198 10 false 3 1.406,4.927 1.865,5.125 0.458,0.198 10 false 2 1.396,5.438 1.865,5.635 0.469,0.198 10 false 1 2.927,2.438 3.385,2.635 0.458,0.198 10 false A148 2.927,2.594 5.031,2.833 2.104,0.24 10 false Battery State Sensor Assembly 2.167,0.833 3.24,1.115 1.073,0.281 10 false ECU-IGP NO. 3 1.885,6.188 3.49,6.427 1.604,0.24 10 false HV Air Conditioning Wire 0.25,6.177 1.292,6.573 1.042,0.396 10 false Compressor with Motor Assembly 0.979,7.438 2.74,7.646 1.76,0.208 10 false : CAN Communication Line 0.979,7 2.625,7.219 1.646,0.219 10 false : LIN Communication Line 4.094,6.188 6.156,6.406 2.063,0.219 10 false Inverter with Converter Assembly 3.771,5.115 4.031,5.323 0.26,0.208 10 false X3 3.021,4.021 4.74,4.271 1.719,0.25 10 false Hybrid Vehicle Control ECU 3.031,3.5 3.469,3.677 0.438,0.177 10 false A147 3.802,4.917 4.021,5.125 0.219,0.208 10 false 1 3.813,5.438 4.271,5.635 0.458,0.198 10 false 2 4.146,5 4.583,5.177 0.438,0.177 10 false ACPB 4.146,5.521 4.583,5.698 0.438,0.177 10 false ACPE 3.458,3.51 3.896,3.688 0.438,0.177 10 false LIN3 3.115,3.292 3.573,3.49 0.458,0.198 10 false 16 3.75,0.688 5.74,0.885 1.99,0.198 10 false from IGP-MAIN Relay 1.354,5.635 1.792,5.813 0.438,0.177 10 false X1 1.302,1.26 1.74,1.438 0.438,0.177 10 false C96 1.313,0.688 1.75,0.865 0.438,0.177 10 false C96 3.771,5.635 4.031,5.844 0.26,0.208 10 false X3

CAUTION / NOTICE / HINT

CAUTION:
·

Before inspecting the high-voltage system, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

Do not touch the high-voltage connectors or terminals for 10 minutes after the service plug grip is removed.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>PA10 HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>PRECAUTION



NOTICE:
·

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.


·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

The hybrid control system and air conditioning system output DTCs separately. Perform troubleshooting for the hybrid control system first if DTCs for both systems are output simultaneously.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>PA10 HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>HOW TO PROCEED WITH TROUBLESHOOTING

·

The air conditioning system uses the CAN communication system. Inspect the communication functions by following How to Proceed with Troubleshooting. Troubleshoot the air conditioning system after confirming that the communication systems are functioning properly.

Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM (for HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING



PROCEDURE

1.CHECK FOR DTC (HYBRID CONTROL SYSTEM)
a.

Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes
50001 397

Result:
Result Proceed to
Hybrid control system DTCs are not output. A
Hybrid control system DTCs are output. B



A

2.INSPECT HV AIR CONDITIONING WIRE

B

2.INSPECT HV AIR CONDITIONING WIRE
CAUTION:

Be sure to wear insulated gloves.


a.

Disconnect the X1 compressor with motor assembly connector.


b.

Remove the HV air conditioning wire from the inverter with converter assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL

NOTICE:

Make sure that no foreign matter, water, etc., enters the inverter with converter assembly.



c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
X1-2 (PB) - X3-1 (ACPB) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

3.INSPECT HV AIR CONDITIONING WIRE

NG

4.INSPECT HV AIR CONDITIONING WIRE
3.INSPECT HV AIR CONDITIONING WIRE
CAUTION:

Be sure to wear insulated gloves.


a.

Disconnect the X1 compressor with motor assembly connector.


b.

Remove the HV air conditioning wire from the inverter with converter assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL

NOTICE:

Make sure that no foreign matter, water, etc., enters the inverter with converter assembly.



c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
X1-1 (PE) - X3-2 (ACPE) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

4.INSPECT HV AIR CONDITIONING WIRE
CAUTION:

Be sure to wear insulated gloves.


a.

Disconnect the X1 compressor with motor assembly connector.


b.

Remove the HV air conditioning wire from the inverter with converter assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL

NOTICE:

Make sure that no foreign matter, water, etc., enters the inverter with converter assembly.



c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
X1-2 (PB) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG