RM3660EC _58 Vehicle Interior _080733 HEATING / AIR CONDITIONING _0393735 COMPRESSOR(for 8ZR-FXE) A

HEATING / AIR CONDITIONING COMPRESSOR(for 8ZR-FXE) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during compressor with motor assembly removal/installation are shown below.

CAUTION:: ·

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>PA10 HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>PRECAUTION202304,999999,_51,_080773,_0600291,RM100000002BBUE,

·

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

CAUTION / NOTICE / HINT

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,202502,999999,_V1,_143216,_0598315,RM100000002RP07,

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202304,999999,_58,_080733,_0393725,RM100000002B1HP_01_0001,

Hide Display G3834 2.REMOVE SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>REMOVAL202304,202307,_51,_080773,_0392185,RM100000002B8JS,202307,999999,_51,_080773,_0392185,RM100000002CWG6,

Hide Display 3.CHECK TERMINAL VOLTAGE

Remove the connector cover assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0251,

Check the terminal voltage.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0252,

Install the connector cover assembly.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY (for LITHIUM-ION BATTERY)>REMOVAL202304,202307,_51,_080773,_0599559,RM100000002B8MI_01_0386,202307,999999,_51,_080773,_0599559,RM100000002CWHW_01_0386,

Hide Display 53289A 4.REMOVE RADIATOR SUPPORT OPENING COVER (for TFTM Made)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>REMOVAL202304,202307,_59,_080736,_0392548,RM100000002AMO3_01_0035,202307,999999,_59,_080736,_0392548,RM100000002CH8T_01_0035,

Hide Display 53289A 5.REMOVE RADIATOR SUPPORT OPENING COVER (for GTMC Made)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>REMOVAL202304,202307,_59,_080736,_0392547,RM100000002AXCM_01_0036,202307,999999,_59,_080736,_0392547,RM100000002CHFA_01_0036,

Hide Display 17752 6.REMOVE INLET NO. 2 AIR CLEANER

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0157,

Hide Display 17705 7.REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_080778,_0392133,RM10000000295TV_01_0004,

Hide Display 8.REMOVE AIR CLEANER HOSE ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_080778,_0392133,RM10000000295TV_01_0010,

Hide Display 17801 9.REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0158,

Hide Display 17701 10.REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0159,

Hide Display 17771A 11.REMOVE AIR CLEANER BRACKET

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0160,

Hide Display 17751 12.REMOVE INLET NO. 1 AIR CLEANER

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0145,

Hide Display 88703 13.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

Hide Display 88704 14.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.

Remove the O-ring from the suction hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

Hide Display 88370 15.REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

1.146,0.5 1.573,0.24 true 2.448,2.021 2.875,1.76 true 2.438,2.51 2.594,2.875 true 2.906,1.656 3.219,1.813 0.313,0.156 10 true *a 2.542,2.906 2.854,3.063 0.313,0.156 10 true *b 1.615,0.156 1.927,0.313 0.313,0.156 10 false *c

*a	Connector (A)
*b	Connector (B)
*c	Green-colored Lock
	Slide

Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

CAUTION:: Make sure to wear insulated gloves.

NOTICE:: Insulate the disconnected terminals and connector with insulating tape.

Disconnect the connector (B).

Remove the bolt and disconnect the bracket.

Remove the 3 bolts and compressor with motor assembly.