RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0397542 SLIDE DOOR(for Wagon) A

DOOR / HATCH SLIDE DOOR(for Wagon) DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during slide door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Removal and installation of battery terminal	Parking assist monitor system	Memorize steering angle neutral point	(201902,999999,_56,_079315,_0385736,RM100000001GNRA,)
Removal and installation of battery terminal	Panoramic view monitor system	Memorize steering angle neutral point	(201906,999999,_56,_079315,_0396274,RM100000001IGR3,)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*: w/ Stop and start system
Stop and start system*	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(201902,999999,_51,_078825,_0382334,RM100000001GBQ1,)
Lane control system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)
Pre-collision system		(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power slide door system	Fully close the slide door by hand. HINT: Initialization is not necessary if the above procedures are performed while the slide door is closed.	(201902,999999,_59,_078503,_0381017,RM100000001FWXM,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Use the same procedure for RHD and LHD vehicles.

The procedure listed below is for LHD vehicles.

Use the same procedure for the RH and LH sides.

Use the same procedure described for the RH side.

PROCEDURE

Hide Display 1. PRECAUTION (w/ Rear Curtain Shield Airbag)

CAUTION:: Be sure to read Precaution thoroughly before servicing.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type C)>PRECAUTION201906,999999,_58,_079257,_0396679,RM100000001IJ80,

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY201902,999999,_V1,_081196,_0393338,RM100000001HX6Q,

Hide Display 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Rear Curtain Shield Airbag)

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>REMOVAL201906,999999,_V1,_078672,_0387105,RM100000001IWL9,

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>REMOVAL201906,999999,_V1,_078672,_0387106,RM100000001IWLA,

CAUTION:: ·

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

Hide Display 67692B 3.REMOVE SLIDE DOOR TRIM UPPER COVER RH

0,0 0,0 false

Remove in this Direction

w/ Sunshade

Insert moulding remover A at the position shown in the illustration and lower the pin in the direction indicated by the arrow.

NOTICE:: Do not remove the sunshade hook from the slide door trim upper cover RH.

HINT:: Use the same procedure described for the other side.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction (1)
	Remove in this Direction (2)

Place your hand at the position shown in the illustration and detach the guide in the order indicated by the arrow.

Detach the clip.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hand at the position shown in the illustration, and while pulling the slide door trim upper cover RH toward you, detach the clip.

0,0 0,0 false

	Remove in this Direction (1)
	Remove in this Direction (2)

Detach the guide in the order indicated by the arrow and remove the slide door trim upper cover RH.

HINT:: Remove the sunshade hook together with the slide door trim upper cover RH.

Hide Display 65988A 4.REMOVE SUNSHADE HOOK (w/ Sunshade)

0,0 0,0 false

Remove in this Direction

Detach the claw and remove the sunshade hook in the direction indicated by the arrow shown in the illustration.

HINT:: Use the same procedure described for the other side.

Hide Display 67667A 5.REMOVE SLIDE DOOR WINDOW GARNISH RH

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hand at the position shown in the illustration, and while pulling the slide door window garnish RH toward you, detach the clip.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hand at the position shown in the illustration, and while pulling the slide door window garnish RH toward you, detach the clip, claw and guide to remove the slide door window garnish RH.

w/ Rear No. 2 Speaker assembly:

Disconnect the connector.

Hide Display 67487A 6.REMOVE REAR DOOR REAR GUIDE BRACKET GARNISH RH

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hand at the position shown in the illustration, and while pulling the rear door rear guide bracket garnish RH toward you, detach the clip.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction (1)
	Remove in this Direction (2)

Detach the guide in the order indicated by the arrow, detach the claw and remove the rear door rear guide bracket garnish RH.

Hide Display 81380D 7.REMOVE STEP LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>STEP LIGHT ASSEMBLY>REMOVAL201906,999999,_58,_078381,_0399284,RM100000001IZVZ_02_0001,

Hide Display 67680B 8.REMOVE SLIDE DOOR TRIM BOARD ASSEMBLY RH

Using a moulding remover B, detach the clip as shown in the illustration.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hands at the position shown in the illustration, pull the slide door trim board assembly RH in the direction of the arrow and detach the clip.

0,0 0,0 false

	Place Hand Here
	Remove in this Direction

Place your hands at the position shown in the illustration, pull the slide door trim board assembly RH in the direction of the arrow and detach the clip.

0,0 0,0 false

Remove in this Direction

Detach the claw and remove the slide door trim board assembly RH in the direction indicated by the arrow shown in the illustration.

Disconnect the connector.

Hide Display 62345B 9.REMOVE NO. 3 SLIDE DOOR WEATHERSTRIP RH

Detach the clip and remove the No. 3 slide door weatherstrip RH.

Hide Display 67851E 10.REMOVE SLIDE DOOR SERVICE HOLE COVER RH

Detach the clamp as shown in the illustration.

Disconnect the connector.

Fold back the slide door service hole cover RH, detach the clamp and disconnect the slide door full open lock sub-assembly cable as shown in the illustration.

Disconnect the cable from the cable clamp.

Detach the clamp and remove the 2 cable clamps.

0,0 0,0 false

Remove in this Direction

Pull out the rear door wire RH from the slide door service hole cover, and then remove the slide door service hole cover.

NOTICE:: Remove any remaining butyl tape from the slide door panel.

Hide Display 85975A 11.REMOVE SLIDE DOOR CLOSER RELAY (w/o Power Slide Door)

0,0 0,0 false

	Bolt
	Connector

Remove the bolt.

Detach the guide and disconnect the connector to remove the slide door closer relay.

NOTICE:: ·

Do not subject the slide door closer relay to strong impacts or force, and do not drop it.

·

Do not reuse the slide door closer relay that has been dropped.

Detach the claw and remove the clip.

Hide Display 69050 12.REMOVE SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY RH

Detach the clamp.

Remove the 2 bolts and slide door full open stop lock assembly RH.

Hide Display 69070 13.REMOVE SLIDE DOOR HANDLE ASSEMBLY RH

1.615,2.333 1.792,2.51 0.177,0.177 10 true *a 1.635,0.188 1.823,0.365 0.188,0.177 10 true *b 2.479,1.24 2.656,1.417 0.177,0.177 10 true *c

*a	Locking Cable (Orange)
*b	Open Cable (Blue)
*c	Close Cable (Purple)
	Remove in this Direction (1)
	Remove in this Direction (2)

Detach the clamp.

Detach the 3 snaps and disconnect the 3 cables from the slide door lock remote control assembly RH as shown in the illustration.

Detach the clamp.

0,0 0,0 false

Remove in this Direction

Remove the 2 bolts and pull out the slide door handle assembly RH in the direction indicated by the arrow in the illustration to remove the slide door handle assembly RH.

Hide Display 69230 14.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY RH

0,0 0,0 false

	Remove in this Direction (1)
	Remove in this Direction (2)

Detach the snap in the direction indicated by the arrow (1) as shown in the illustration.

Disconnect the rear door lock remote control link RH in the direction indicated by the arrow (2) as shown in the illustration.

Remove the hole plug.

Remove 2 bolts and rear door outside handle assembly RH.

Hide Display 69713A 15.REMOVE REAR DOOR LOCK REMOTE CONTROL LINK RH

Detach the clamp and remove the rear door lock remote control link RH.

Hide Display 69730A 16.REMOVE REAR DOOR LOCK CONTROL LINK ASSEMBLY RH (w/ Cover)

Click hereVehicle Interior>DOOR LOCK>SLIDE DOOR LOCK (for Wagon)>REMOVAL201906,999999,_58,_078336,_0397536,RM100000001IPXH_01_0008,

Hide Display 69370B 17.REMOVE SLIDE DOOR FRONT LOCK ASSEMBLY RH

Click hereVehicle Interior>DOOR LOCK>SLIDE DOOR LOCK (for Wagon)>REMOVAL201906,999999,_58,_078336,_0397536,RM100000001IPXH_01_0009,

Hide Display 69330E 18.REMOVE SLIDE DOOR LOCK ASSEMBLY RH (w/o Power Slide Door)

Click hereVehicle Interior>DOOR LOCK>SLIDE DOOR LOCK (for Wagon)>REMOVAL201906,999999,_58,_078336,_0397536,RM100000001IPXH_01_0011,

Hide Display 69200 19.REMOVE POWER SLIDE DOOR LOCK ASSEMBLY RH (w/ Power Slide Door)

Click hereVehicle Interior>DOOR LOCK>SLIDE DOOR LOCK (for Wagon)>REMOVAL201906,999999,_58,_078336,_0397536,RM100000001IPXH_01_0012,

Hide Display 69630C 20.REMOVE SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY RH

0,0 0,0 false

	Bolt
	Connector

Disconnect the each connector.

Remove the 4 bolts.

Detach the guide and remove the slide door lock remote control assembly RH.

Hide Display 86160B 21.REMOVE REAR SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER>REMOVAL201906,999999,_56,_078377,_0396429,RM100000001IHI4_02_0006,

Hide Display 89831F 22.REMOVE NO. 3 SIDE AIRBAG SENSOR (w/ Rear Curtain Shield Airbag)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SIDE AIRBAG SENSOR (for Rear Door)>REMOVAL201906,999999,_58,_079257,_0384946,RM100000001IIRF_01_0141,

Hide Display 84250B 23.REMOVE POWER SLIDE DOOR SENSOR ASSEMBLY RH (w/ Power Slide Door)

Click hereVehicle Exterior>DOOR / HATCH>POWER SLIDE DOOR TOUCH SENSOR (for Wagon)>REMOVAL201906,999999,_59,_078503,_0397543,RM100000001IPZM_01_0008,

Hide Display 67865D 24.REMOVE CENTER PILLAR UPPER END WEATHERSTRIP RH (w/o Power Slide Door)

0,0 0,0 false

	Screw
	Bolt

Remove the 5 screws and 2 bolts.

0,0 0,0 false

Remove in this Direction

Detach the double-sided tape to remove the temporary screw and center pillar upper end weatherstrip RH as shown in the illustration.

Detach the claw and remove the 5 screw grommets.

Hide Display 69415 25.REMOVE SLIDE DOOR DOWN FEMALE STOPPER

Remove the bolt and slide door down female stopper.

Hide Display 67161B 26.REMOVE SLIDE DOOR UPPER INSIDE PANEL EXTENSION RH (w/ Rear Seat)

Remove the 2 bolts and slide door upper inside panel extension RH.

Hide Display 67785D 27.REMOVE REAR DOOR UPPER TRIM COVER RH (w/ Rear Seat)

0,0 0,0 false

	Remove in this Direction (1)
	Remove in this Direction (2)

Detach the claw and remove the rear door upper trim cover RH as shown in the illustration.

Hide Display 69425C 28.REMOVE SLIDE DOOR STOP CUSHION (w/o Power Slide Door)

Using a T30 "TORX" socket wrench, remove the "TORX" screw.

Detach the guide and remove the slide door stop cushion.

Hide Display 29.REMOVE CUSHION

Detach the claw and remove the cushion.

HINT:: Use the same procedure described for the other side.

Hide Display 67837C 30.REMOVE REAR DOOR DUST PROOF SEAL

Detach the claw and remove the rear door dust proof seal.

HINT:: Use the same procedure described for the other side.

Hide Display 67917C 31.REMOVE REAR DOOR SCUFF PLATE RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0014,202208,999999,_58,_078375,_0381233,RM1000000024I19_02_0014,

Hide Display 68394A 32.REMOVE SLIDE DOOR LOWER RAIL PLATE RH (w/o Power Slide Door)

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR OPENING TRIM WEATHERSTRIP (except Wagon)>REMOVAL201906,999999,_59,_078503,_0385653,RM100000001JGPJ_02_0005,

Hide Display 68394A 33.REMOVE SLIDE DOOR LOWER RAIL PLATE RH (w/ Power Slide Door)

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR OPENING TRIM WEATHERSTRIP (except Wagon)>REMOVAL201906,999999,_59,_078503,_0385653,RM100000001JGPJ_02_0006,

Hide Display 51078D 34.REMOVE SIDE STEP BRACKET SUB-ASSEMBLY RH

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR OPENING TRIM WEATHERSTRIP (for Wagon)>REMOVAL201906,999999,_59,_078503,_0397541,RM100000001IPZ4_02_0007,

Hide Display 68073 35.REMOVE SLIDE RAIL END MOULDING SUB-ASSEMBLY RH

0.531,2.104 0.958,2.188 false 0.594,3.417 0.948,3.49 false 0.365,1.99 0.719,2.25 0.354,0.26 10 false *a 0.385,3.292 0.74,3.552 0.354,0.26 10 false *a

*a	Clip (part a)
	Remove in this Direction (1)
	Remove in this Direction (2)

Push the slide rail end moulding sub-assembly RH toward the rear of the vehicle, and then while pushing the clip onto the body panel, pull the slide rail end moulding sub-assembly RH toward you, detach the clip (part a) and guide to remove the slide rail end moulding sub-assembly RH.

NOTICE:: If the slide rail end moulding sub-assembly RH cannot be removed even after pulling it toward you, using a screwdriver with its tip wrapped with protective tape, push the clip (part a) toward the rear of the vehicle, detach the clip and remove the slide rail end moulding sub-assembly RH.

Hide Display 67887D 36.REMOVE NO. 2 SLIDE DOOR WEATHERSTRIP RH

0,0 0,0 false

Remove in this Direction

Remove the No. 2 slide door weatherstrip RH as shown in the illustration.

NOTICE:: When removing, make sure that non-drying sealer does not adhere to the body and slide door.

Hide Display 68325 37.REMOVE SLIDE DOOR UPPER RAIL CUSHION RH

0,0 0,0 false

Remove in this Direction

Detach the guide and remove the slide door upper rail cushion RH as shown in the illustration.

Hide Display 67897M 38.REMOVE NO. 4 SLIDE DOOR WEATHERSTRIP RH

Using a clip remover, detach the clip and remove the No. 4 slide door weatherstrip RH.

Hide Display 67003 39.REMOVE REAR DOOR PANEL SUB-ASSEMBLY RH

0,0 0,0 false

	Ground Bolt
	Connector

Disconnect the wire harness (w/o Power Slide Door).

Remove the ground bolt and disconnect the ground wire.

ii.

Disconnect the 2 connectors.

Disconnect the wire harness (w/ Power Slide Door).

Remove the ground bolt and disconnect the ground wire.

ii.

Disconnect the 4 connectors.

0,0 0,0 false

Remove in this Direction

Disconnect the wire harness protector.

Remove the bolt.

ii.

Detach the clip and disconnect the wire harness protector as shown in the illustration.

w/ Power Slide Door:

Move the slide door RH so that the 2 bolts are visible as shown in the illustration.

ii.

Remove the 2 bolts and disconnect the roller part of the lower slide door roller arm RH from the slide door motor unit RH.

2.198,3.375 2.646,3.26 true 2.688,3.156 2.885,3.344 0.198,0.188 10 true *a

Cutout

Rotate the roller part of the slide door lower roller arm sub-assembly RH clockwise to disconnect the slide door lower roller arm sub-assembly RH from the cutout of the rear floor step assembly RH.

NOTICE:: ·

Support the lower portion of the slide door RH when disconnecting the slide door lower roller arm sub-assembly RH, as the slide door RH becomes unstable.

·

Work with 2 or more persons when disconnecting the slide door RH in order to prevent deformation and damage.

0,0 0,0 false

Remove in this Direction

Remove the roller part of the slide door upper roller assembly RH from the rear part of the upper slide door rail RH as shown in the illustration.

0,0 0,0 false

Remove in this Direction

Remove the slide door center hinge assembly RH from the rear part of the center slide door rail RH, and then remove the slide door RH as shown in the illustration.

Hide Display 68380D 40.REMOVE SLIDE DOOR CENTER HINGE ASSEMBLY RH