RM35X0E _52 Drivetrain _079259 AXLE AND DIFFERENTIAL _0385092 REAR AXLE SHAFT(for Rear Disc Brake) A

AXLE AND DIFFERENTIAL  REAR AXLE SHAFT(for Rear Disc Brake)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 42312C 1.INSTALL REAR AXLE SHAFT OIL SEAL LH

a.
C542224C02
1.25,2.375 1.333,2 true 1.042,2.083 1.333,2 1.333,2 1.458,2 true 1.49,1.917 1.813,2.083 0.323,0.167 10 false SST 1.25,3.104 1.573,3.271 0.323,0.167 10 false *a
*a Depth


Using SST and a hammer, tap in a new rear axle shaft oil seal LH.

SST
09950-60021  (09951-00770)
09950-70010  (09951-07150)

Standard Depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)



b.

Coat the lip of the rear axle shaft oil seal LH with MP grease.


Hide 42409F 2.INSTALL REAR AXLE BEARING CASE O-RING LH

a.

Install a new rear axle bearing case O-ring LH to the rear axle housing.


Hide 3.INSTALL REAR AXLE SHAFT WITH BACKING PLATE

C412372C01
0.667,3.01 0.667,2.76 true 0.302,3.073 0.302,2.823 true 1.927,3.031 2.146,3.229 0.219,0.198 10 false *a 0.542,3.042 0.844,3.24 0.302,0.198 10 false SST 0.24,3.083 0.458,3.25 0.219,0.167 10 false *1
*1 Union Nut Wrench
*a Torque Wrench Fulcrum Length


a.

Install the rear axle shaft LH with backing plate with the 4 nuts.

Torque:
Specified tightening torque : 60 N*m (612 kgf*cm, 44 ft.*lbf)

SST
09961-01270  

HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 200 mm (7.874 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 31.5 N*m (321 kgf*cm, 23 ft.*lbf)




Hide 89545 4.INSTALL REAR SPEED SENSOR

a.
C331234

Connect the rear speed sensor to the rear axle housing with the bolt.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)


Hide 5.CONNECT PARKING BRAKE CABLE

a.
C409474

Connect the parking brake cable with the 2 bolts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


Hide 47321B 7.CONNECT REAR FLEXIBLE HOSE

a.
C412374C01
1.969,2.333 2.052,2 2.052,2 2.219,2 true 0.417,0.417 0.583,0.417 0.583,0.417 1.177,0.75 true 2.281,1.917 2.479,2.094 0.198,0.177 10 true *1 0.198,0.344 0.417,0.5 0.219,0.156 10 false *2 2.052,0.292 2.26,0.479 0.208,0.188 10 true *a
*1 Clip
*2 Union Nut Wrench
*a For use with union nut wrench


Install the rear brake flexible hose with a new clip.

NOTICE:

Securely install the clip completely.



b.

Secure the flexible hose with a wrench, and using a union nut wrench, connect the brake tube to the rear brake flexible hose.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not bend or damage the brake tube.

·

Do not allow foreign matter or dust to enter the brake tube connection.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.378 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)




c.
C417585C01
0.083,0.083 0.396,0.24 0.313,0.156 10 false *A 0.083,2.5 0.333,2.75 0.25,0.25 10 true *B
*A for except Wagon
*B for Wagon


Install the brake tube bolt.

Torque:
19.5 N*m (199 kgf*cm, 14 ft.*lbf)