RM35X0E _54 Brake _078671 PARKING BRAKE _0381560 PARKING BRAKE ASSEMBLY(for Rear Disc Brake) A

PARKING BRAKE  PARKING BRAKE ASSEMBLY(for Rear Disc Brake)  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 1.APPLY HIGH-TEMPERATURE GREASE

a.
C413270C01
0,0 0,0 false
V100155

High-temperature grease


Apply a light coat of high-temperature grease to the areas of the backing plate which make contact with the shoe as shown in the illustration.


Hide 2.INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN

a.

for Front Side:

i.
C413264

Install the parking brake shoe hold down spring pin.



b.
C413265

for Rear Side:

i.

Install the parking brake shoe hold down spring pin.



Hide 3.INSTALL PARKING BRAKE SHOE LEVER LH

a.
C413271C01
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V100155

High-temperature grease


Apply a light coat of high-temperature grease to the areas of the parking brake shoe lever LH which make contact with the No. 1 parking brake shoe assembly LH.


b.

Temporarily install the parking brake shoe lever LH and shim to the No. 2 parking brake shoe assembly LH with the C-washer.


c.
C413273

Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly LH and parking brake shoe lever LH.

Standard clearance:

Less than 0.25 mm (0.00984 in.)


If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.

Standard Shim:
Thickness Thickness
0.3 mm (0.0118 in.) 0.6 mm (0.0236 in.)
0.4 mm (0.0157 in.) 0.9 mm (0.0354 in.)
0.5 mm (0.0197 in.) -



d.
C413272C01
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Install in this Direction


Install the parking brake shoe lever LH and shim to the No. 2 parking brake shoe assembly LH with a new C-washer as shown in the illustration.


e.
C413273

Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly LH and parking brake shoe lever LH.

Standard clearance:

Less than 0.25 mm (0.00984 in.)


If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.

Standard Shim:
Thickness Thickness
0.3 mm (0.0118 in.) 0.6 mm (0.0236 in.)
0.4 mm (0.0157 in.) 0.9 mm (0.0354 in.)
0.5 mm (0.0197 in.) -



Hide 4.INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER

a.
C413274

Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever LH as shown in the illustration.

NOTICE:

Be careful not to damage the No. 3 parking brake cable assembly.



Hide 5.INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

a.

Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly LH.


Hide 6.INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

a.

Connect the parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly LH.


Hide 7.INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

a.
C323603C01
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V100155

High-temperature grease


Apply a light coat of high-temperature grease to the areas of the parking brake shoe adjusting screw set shown in the illustration.


b.
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V100135

Front of the Vehicle


Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly LH and No. 2 parking brake shoe assembly LH.


c.
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V113147

Expand in this Direction


Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.


Hide 8.CONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

a.
C413257

Install the 2 parking brake shoe hold down spring cups and parking brake shoe hold down spring to connect the No. 2 parking brake shoe assembly LH to the backing plate.


Hide 9.INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING

a.

Install the parking brake shoe strut compression spring to the parking brake shoe strut LH.


Hide 10.INSTALL PARKING BRAKE SHOE STRUT LH

a.

Install the parking brake shoe strut LH.


b.
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V113147

Push in this Direction


Push the No. 1 parking brake shoe assembly LH towards the rear of the vehicle by hand as shown in the illustration.


Hide 11.CONNECT NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

a.
C413253

Install the 2 parking brake shoe hold down spring cups and parking brake shoe hold down spring to connect the No. 1 parking brake shoe assembly LH to the backing plate.


Hide 12.INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

NOTICE:

Be sure to install each parking brake shoe return tension spring in the correct position and direction.


a.
C414114

Install the 2 parking brake shoe return tension springs.

HINT:

First install the front side parking brake shoe return tension spring, and then the rear side parking brake shoe return tension spring.



Hide 13.CHECK PARKING BRAKE INSTALLATION

a.

Check that each part is installed properly.

C414115C01
1.427,3.281 1.646,3.479 0.219,0.198 10 false *a 0.75,0.25 1.063,0.448 0.313,0.198 10 false *A 4.271,0.25 4.583,0.448 0.313,0.198 10 false *B 5.573,3.281 5.802,3.479 0.229,0.198 10 false *a
*A for LH *B for RH
*a Front - -


NOTICE:

There should be no oil or grease on the friction surfaces of the shoe lining and disc.



Hide 47850 15.CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

a.
C413251

Connect the rear disc brake cylinder assembly LH with the 2 bolts.

Torque:
190 N*m (1937 kgf*cm, 140 ft.*lbf)


Hide 19. BED IN PARKING BRAKE SHOES TO DISCS

a.

Drive the vehicle at about 60 km/h (37 mph) on a safe, level and dry road.


b.

Pull the parking brake lever with a force of 80 N (8 kgf, 18 lbf).


c.

Drive the vehicle for about 170 m (0.106 miles) in this condition.