RM35X0E _59 Vehicle Exterior _079322 EXTERIOR PANELS / TRIM _0397113 BLACK OUT TAPE A

EXTERIOR PANELS / TRIM  BLACK OUT TAPE  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

Use the same procedure described for the LH side.



PROCEDURE

Hide 1. REPAIR INSTRUCTION

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

Heating Temperature
Part Temperature
Vehicle Body 40 to 60°C (104 to 140°F)

CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the vehicle body excessively.



ii.

Wipe off any tape adhesive residue with cleaner.



b.

Installation temperature

i.

When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.

HINT:
·

The most appropriate temperature for installing the tape is 25°C (77°F).

·

When the temperature is low, the tape becomes stiff and comes off easily. When the temperature is high, the tape elasticity increases.





c.

Before installation

i.

Remove any coating roughness or dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.

HINT:

Spray water on the shop floor to settle any dust.




d.

Key points for handling the tape

i.

The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and flat.

NOTICE:

Do not bend the tape or leave it in high temperature places.




e.

Key points for installation of the tape (How to use a squeegee and installation procedure for flat surfaces)

NOTICE:
·

Position the tape accurately to achieve a neat finish and to avoid peeling.

·

The tape cannot be reused because it deforms after removal.



i.

To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body prematurely. Tilt the squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf, 4.5 to 6.7 lbf) at a constant slow speed of 30 to 70 mm (1.18 to 2.76 in.) per second.

B233855
0.083,0.073 3.875,1.563 3.792,1.49 0.688,0.625 0.833,0.479 0.833,0.479 1,0.479 false 2.177,0.74 2.292,0.323 2.292,0.323 2.542,0.323 false 2.156,1.24 2.813,1.24 false 2.146,1.99 2.146,1.823 2.146,1.823 2.604,1.823 false 2.094,3.427 2.646,3.427 false 4.594,2.625 4.99,2.625 false 4.875,3.052 5.302,3.052 false 5.729,2.604 5.969,2.948 5.969,2.948 6.083,2.948 false 5.677,3.271 6.073,3.271 false 1.042,2.844 1.802,2.844 1.802,2.844 2.042,2.292 false 1.125,3.25 1.646,3.25 false 1.073,2.26 2.271,2.688 1.198,0.427 10 false *h 2.677,1.75 3.135,2.031 0.458,0.281 10 false *j 6.135,2.885 6.51,3.198 0.375,0.313 10 false *k 2.844,2.563 3.635,2.74 0.792,0.177 10 false *i 0.146,1.635 0.333,1.792 0.188,0.156 10 false *a 2.583,0.24 2.771,0.406 0.188,0.167 10 false *d 2.854,1.156 3.031,1.302 0.177,0.146 10 false *e 1.021,0.396 1.188,0.542 0.167,0.146 10 false *f 0.885,2.771 1.052,2.917 0.167,0.146 10 false *f 3.677,1.635 3.896,1.802 0.219,0.167 10 false *b 0.958,3.177 1.125,3.344 0.167,0.167 10 false *1 4.427,2.563 4.594,2.708 0.167,0.146 10 false *f 4.708,2.979 4.875,3.146 0.167,0.167 10 false *1 2.667,3.344 2.948,3.604 0.281,0.26 10 false *g 0.167,0.115 0.365,0.281 0.198,0.167 10 false *c 6.104,3.198 6.323,3.427 0.219,0.229 10 false *g 4.552,2.25 5.75,2.677 1.198,0.427 10 false *h 6.281,2.24 6.958,2.563 0.677,0.323 10 false *i
*1 Black Out Tape - -
*a Pressing *b Pulling
*c Sectional View *d Non-padded Side
*e Padded Side *f Squeegee
*g Release Paper *h 30 to 70 mm/sec. (1.18 to 2.76 in/sec.)
*i 10 to 20 mm (0.394 to 0.787 in.) *j 40 to 50° (for pressing forward)
*k 30 to 45° (for pulling) - -


NOTICE:

Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.


HINT:
·

Either angle of the squeegee (pressing forward or pulling) is acceptable.

·

Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.





f.

Key points for installation of the tape (How to use a squeegee and installation procedure for hemmed surfaces)

i.
B147253
1.188,0.708 0.844,0.25 false 0.844,1 1.115,1.271 0.271,0.271 10 *e 1.396,0.521 1.656,0.771 0.26,0.25 10 *d 2.01,0.479 2.26,0.76 0.25,0.281 10 *c 0.677,0.146 0.938,0.396 0.26,0.25 10 *a 1.552,1.823 1.896,2.083 0.344,0.26 10 *b
*a Squeegee
*b Hem
*c First
*d Second
*e Third


If it is difficult to apply the tape, install it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.

HINT:

When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.




g.

Key points for installation of the tape (How to use a squeegee and installation procedure for corners)

i.

Remove the release paper and apply the tape carefully with your fingers.


ii.

Before applying the tape to each corner, heat the tape using a heat light and gradually apply it, avoiding wrinkles on the tape to achieve a neat finish.



h.

Check after installation

i.

After completing the installation, check if the tape is installed neatly. If the tape is not installed neatly, install a new tape.

NOTICE:

Do not reuse the tape.




Hide 75922M 2.INSTALL NO. 1 BLACK OUT TAPE LH

a.

Refer to the illustration to position a new No. 1 black out tape LH.

B552908
4.833,3.594 5,3.594 5,3.594 5,3.844 true 5.5,5.917 5.083,5.917 5.083,5.917 4.74,6.094 true 5.021,6.385 5.188,6.469 5.188,6.469 5.521,6.469 false 0.917,5.146 0.833,4.729 0.833,4.729 0.667,4.729 true 3.583,0.344 3.958,0.583 0.375,0.24 12 false *A 3.583,1.5 3.958,1.74 0.375,0.24 12 false *B 4.927,3.875 5.146,4.063 0.219,0.188 10 true *a 2.344,2.49 2.5,2.688 0.156,0.198 10 true a 2.927,2.5 3.083,2.698 0.156,0.198 10 false a 2.521,5.167 2.677,5.365 0.156,0.198 10 false A 3.844,4 4,4.198 0.156,0.198 10 true B 5.552,5.844 5.771,6.031 0.219,0.188 10 false *b 5.583,6.406 5.802,6.594 0.219,0.188 10 false *b 0.365,4.146 0.583,4.333 0.219,0.188 10 true *c 0.438,4.646 0.656,4.833 0.219,0.188 10 true *d 4.792,6.583 5.25,6.781 0.458,0.198 10 false a - a
*A for RH Side *B for LH Side
*a Installation Hole of Front door Weatherstrip LH *b Edge of Curved Surface
*c When Installing Front Door Trim Board Sub-assembly LH *d Edge of Front Door Trim Board Sub-assembly LH


Standard Value:
Area Dimensions Area Dimensions
A 5.0 to 15.0 mm (0.197 to 0.591 in.) B 6.0 mm (0.236 in.)



b.

Remove the release paper and install the No. 1 black out tape LH.


Hide 75924B 3.INSTALL NO. 2 BLACK OUT TAPE LH

a.

Refer to the illustration to position a new No. 2 black out tape LH.

B552909
0.906,5.083 1.073,5.083 1.073,5.083 1.146,4.688 false 2.885,5.042 3.052,5.042 3.052,5.042 3.125,4.646 false 5.042,7.271 5.292,7.188 5.292,7.188 5.625,7.188 true 4.521,5.219 4.771,4.802 4.771,4.802 5.021,4.802 true 4.375,4.677 4.958,4.677 4.958,4.677 5.125,4.427 true 6.031,5.25 6.281,4.833 6.281,4.833 6.531,4.833 true 5.917,4.667 6.5,4.667 6.5,4.667 6.625,4.469 true 0.917,1.813 1.167,2.031 0.25,0.219 12 true *A 2.25,1.813 2.51,2.021 0.26,0.208 12 true *B 2.698,4.979 3.01,5.177 0.313,0.198 10 false *a 0.719,5.01 1.031,5.208 0.313,0.198 10 false *a 4.729,5.469 5.5,5.667 0.771,0.198 10 false a - a 6.313,5.469 6.75,5.75 0.438,0.281 10 false b - b 3.729,6.698 3.885,6.896 0.156,0.198 10 false a 3.5,7.042 3.656,7.24 0.156,0.198 10 false a 1.781,5.896 1.938,6.094 0.156,0.198 10 false b 1.75,6.281 1.906,6.479 0.156,0.198 10 false b 1.75,4.635 1.917,4.813 0.167,0.177 10 true A 3.688,4.833 3.854,5.01 0.167,0.177 10 true A 5.24,3.646 5.406,3.823 0.167,0.177 10 false B 5.573,4.76 5.74,4.938 0.167,0.177 10 false B 7.052,4.802 7.146,5.021 0.094,0.219 10 false B 6.792,3.677 6.958,3.854 0.167,0.177 10 false B 5.073,7.677 5.24,7.854 0.167,0.177 10 false C 4.406,5.229 4.719,5.427 0.313,0.198 10 false *b 4.208,4.615 4.521,4.813 0.313,0.198 10 false *b 5.75,4.615 6.063,4.813 0.313,0.198 10 false *b 5.917,5.26 6.229,5.458 0.313,0.198 10 false *b 4.844,7.208 5.156,7.406 0.313,0.198 10 false *c
*A for RH Side *B for LH Side
*a Flange Cutout *b Edge of Curved Surface
*c Edge of No. 1 Black Out Tape - -


Standard Value:
Area Dimensions Area Dimensions
A 1.5 mm (0.0591 in.) B 2.0 to 4.0 mm (0.0787 to 0.1575 in.)
C 4.0 mm (0.158 in.) - -



b.

Remove the release paper and install the No. 2 black out tape LH.


Hide 75926A 4.INSTALL NO. 3 BLACK OUT TAPE LH

a.

Refer to the illustration to position a new No. 3 black out tape LH.

B552910
5.906,1.438 5.656,1.438 5.656,1.438 5.49,1.021 true 6.104,3.573 6.333,3.333 6.333,3.333 6.083,3.198 false 6.344,3.938 6.094,3.938 6.094,3.938 5.927,3.604 true 5.854,3.208 6.021,2.875 6.021,2.875 6.271,2.875 true 5.573,6.01 5.74,6.01 5.74,6.01 6.104,5.917 true 6.771,7.854 6.865,7.271 6.865,7.271 6.948,7.271 true 6.5,5.74 6.667,5.24 6.667,5.24 6.917,5.24 true 5.333,8.177 5.5,8.177 5.5,8.177 5.75,8.094 true 3.49,7.271 3.74,6.938 3.74,6.938 4.073,6.938 true 1,0.51 1.229,0.719 0.229,0.208 12 true *A 2.375,0.51 2.625,0.75 0.25,0.24 12 true *B 5.969,1.344 6.281,1.542 0.313,0.198 10 false *a 6.375,3.25 6.688,3.448 0.313,0.198 10 false *b 6.406,3.854 6.719,4.052 0.313,0.198 10 false *c 6.344,2.792 6.656,2.99 0.313,0.198 10 false *c 5.396,5.917 5.708,6.115 0.313,0.198 10 false *d 6.969,5.167 7.156,5.417 0.188,0.25 10 false *d 6.969,7.208 7.156,7.458 0.188,0.25 10 false *d 5.167,8.104 5.479,8.302 0.313,0.198 10 false *d 2.688,3.917 2.844,4.115 0.156,0.198 10 false a 2.177,3.917 2.333,4.115 0.156,0.198 10 false a 2.167,4.656 2.323,4.854 0.156,0.198 10 false b 2.813,4.667 2.969,4.865 0.156,0.198 10 false b 5.76,8.25 6.417,8.417 0.656,0.167 10 false b - b 5.917,6.167 6.417,6.417 0.5,0.25 10 false a - a 6.156,0.906 6.313,1.104 0.156,0.198 10 false A 2.115,7.354 2.271,7.552 0.156,0.198 10 false B 2,6.333 2.313,6.531 0.313,0.198 10 false *e 4.135,6.865 4.313,7.042 0.177,0.177 10 true *f
*A for RH Side *B for LH Side
*a Edge of No. 2 Black Out Tape *b Flange Cutout
*c Point (A) *d Edge of Curved Surface
*e When Installing Front Door Trim Board Sub-assembly LH *f Edge of Front Door Trim Board Sub-assembly LH


Standard Value:
Area Dimensions Area Dimensions
A 4.0 mm (0.158 in.) B 25.4 to 35.4 mm (1.00 to 1.39 in.)



b.

Remove the release paper and install the No. 3 black out tape LH.

HINT:

Align the point (A) on the No. 3 black out tape LH with the flange cutout of the door frame and install the No. 3 black out tape LH.



Hide 67862 5.INSTALL FRONT DOOR WEATHERSTRIP LH

a.

Attach the clip (A).

B553798
6.083,2.417 6.083,2.333 6.083,2.333 6.167,2.333 true 1.5,0.833 1.5,0.75 1.5,0.75 1.333,0.75 true 1.417,0.854 1.615,1.021 0.198,0.167 10 true *a 6,2.427 6.208,2.583 0.208,0.156 10 true *a
*a Clip (A) - -



b.

Attach the clip and install the front door weatherstrip LH.


Hide 67402F 9.INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 67838F 11.INSTALL FRONT DOOR NO. 4 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 67836C 12.INSTALL FRONT DOOR NO. 3 SERVICE HOLE COVER LH (w/ Curtain Shield Airbag)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 20.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 21.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 24. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART


Hide 27.INSPECT OUTER REAR VIEW MIRROR OPERATION (w/ Power Mirror Control System)

Click hereVehicle Exterior>MIRROR (EXT)>POWER MIRROR CONTROL SYSTEM>OPERATION CHECK