RM35X0E _59 Vehicle Exterior _079318 WINDOW / GLASS _0384720 ROOF WINDOW FIX GLASS A

WINDOW / GLASS  ROOF WINDOW FIX GLASS  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.


PROCEDURE

Hide 63201C 1.CLEAN TILT ROOF GLASS SUB-ASSEMBLY

a.

Clean the outer circumference of a new tilt roof glass sub-assembly with a non-residue solvent.

NOTICE:

Do not touch the tilt roof glass sub-assembly surface after cleaning it.



Hide 74526D 2.INSTALL NO. 2 EMERGENCY HAMMER CAUTION LABEL

a.

Apply the No. 2 emergency hammer caution label to the inner and outer sides of the moon roof glass sub-assembly as shown in the illustration.

B537123C01
3.094,1.833 3.417,2.104 true 3.094,4.271 3.417,4.542 true 5.719,0.792 6.063,0.531 true 2.927,0.979 3.51,0.604 true 2.927,3.344 3.51,2.969 true 5.708,3.198 6.052,2.938 true 5.417,0.542 5.115,0.542 false 5.406,2.927 5.063,2.927 false 3.5,2.073 3.813,2.271 0.313,0.198 10 false *a 0.667,0.281 0.979,0.479 0.313,0.198 10 false *A 3.469,4.542 3.781,4.74 0.313,0.198 10 false *a 0.729,2.729 1.042,2.927 0.313,0.198 10 false *B 4.583,1.063 4.813,1.344 0.229,0.281 10 false a 4.51,3.5 4.74,3.781 0.229,0.281 10 false b 6.115,0.406 6.427,0.604 0.313,0.198 10 false *b 3.573,0.49 3.885,0.688 0.313,0.198 10 false *1 3.594,2.854 3.906,3.052 0.313,0.198 10 false *1 6.104,2.844 6.417,3.042 0.313,0.198 10 false *b 4.938,0.469 5.25,0.667 0.313,0.198 10 false *a 4.885,2.823 5.198,3.021 0.313,0.198 10 false *a
*A Inner Side *B Outer Side
*1 No. 2 Emergency Hammer Caution Label - -
*a Ceramic Line *b Ceramic Notch
V100135

Front Side - -


Standard Dimension:
Area Dimension
a 160 mm (0.525 ft.)
b 180 mm (0.590 ft.)



Hide 63201C 3.INSTALL TILT ROOF GLASS SUB-ASSEMBLY

a.

Clean and shape the contact surface of the vehicle body.

i.
B537124C01
0.302,0.969 0.719,0.552 false 0.771,0.396 1.083,0.594 0.313,0.198 10 false *a
*a Vehicle Body
V100155

Adhesive


Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:
Area Dimension
a 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)


NOTICE:

Be careful not to damage the vehicle body.


HINT:

Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.



ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.



b.

Position the tilt roof glass sub-assembly.

i.

Install suction cups to the tilt roof glass sub-assembly.


ii.

Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.

NOTICE:
·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.




iii.

Using a brush or sponge, apply the glass primer as shown in the illustration.

B537125C01
5.313,0.406 5.469,0.604 0.156,0.198 10 false a 5.688,2.031 5.844,2.229 0.156,0.198 10 false b 1.625,0.76 1.781,0.958 0.156,0.198 10 false A 1.604,1.396 1.76,1.594 0.156,0.198 10 false A 2.438,1.677 2.594,1.875 0.156,0.198 10 false A 3.063,1.698 3.219,1.896 0.156,0.198 10 false A 1.719,2.49 1.875,2.688 0.156,0.198 10 false A 1.719,3.083 1.875,3.281 0.156,0.198 10 false A 0.833,1.76 0.99,1.958 0.156,0.198 10 false B 0.26,1.74 0.406,1.948 0.146,0.208 10 false B 3.771,1.844 4.344,2.052 0.573,0.208 10 false B-B 3.729,0.49 4.302,0.698 0.573,0.208 10 false A-A 0.104,0.073 0.417,0.271 0.313,0.198 10 false *a
*a Backside - -
V100135

Front Side
V100155

Glass Primer


NOTICE:

Do not apply too much primer.


Standard Dimension:
Area Dimension
a 13.5 mm (0.531 in.)
b 21.5 mm (0.846 in.)



iv.
B214800C84
1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a
*a Sealer Gun
*b Nozzle
V100155

Adhesive


Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension
a 12 mm (0.472 in.) to 15 mm (0.591 in.)
b 8.0 mm (0.315 in.) to 11 mm (0.433 in.)



v.

Load the sealer gun with the cartridge.


vi.

Apply adhesive to the glass as shown in the illustration.

B537126C01
5.354,1.302 5.698,1.719 true 5.646,3.083 5.896,3.448 5.896,3.448 5.365,3.083 true 3.76,0.094 4.219,0.292 0.458,0.198 10 false A-A 3.719,1.896 4.177,2.094 0.458,0.198 10 false B-B 5.156,0.531 5.313,0.729 0.156,0.198 10 false a 5.188,2.302 5.344,2.5 0.156,0.198 10 false a 5.448,2.167 5.604,2.365 0.156,0.198 10 false b 1.635,0.76 1.792,0.958 0.156,0.198 10 false A 1.604,1.396 1.76,1.594 0.156,0.198 10 false A 2.448,1.667 2.604,1.865 0.156,0.198 10 false A 3.031,1.698 3.188,1.896 0.156,0.198 10 false A 1.74,2.479 1.896,2.677 0.156,0.198 10 false A 1.719,3.104 1.875,3.302 0.156,0.198 10 false A 0.229,1.729 0.385,1.927 0.156,0.198 10 false B 0.854,1.74 1.01,1.938 0.156,0.198 10 false B 0.073,0.063 0.385,0.26 0.313,0.198 10 false *a 5.74,1.74 6.052,1.938 0.313,0.198 10 false *b 5.896,3.469 6.208,3.667 0.313,0.198 10 false *b
*a Backside *b Adhesive Positioning Center
V100135

Front Side
V100155

Adhesive


Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


Standard Dimension:
Area Dimension
a 6.5 mm (0.256 in.)
b 8.0 mm (0.315 in.)




c.

Install the tilt roof glass sub-assembly to the vehicle body.

i.

Using suction cups, attach the clip to install the tilt roof glass sub-assembly to the vehicle body in the order shown in the illustration.

B537122C01
3,0.813 3.271,1.01 0.271,0.198 10 true (1) 4.198,0.813 4.469,1.01 0.271,0.198 10 true (2) 3.021,1.719 3.292,1.917 0.271,0.198 10 true (3) 4.208,1.719 4.479,1.917 0.271,0.198 10 true (3)
V100135

Front Side - -


NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Check that the clip is attached to the vehicle body correctly.




ii.

Press it in gently along the rim.

HINT:

Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.



iii.

Using a gasket scraper, remove any excess or protruding adhesive.


iv.

Hold the tilt roof glass sub-assembly using protective tape until the applied adhesive becomes hard.

NOTICE:

Do not drive the vehicle for the time described in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour and 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 5. CHECK FOR LEAK AND REPAIR

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.


c.

Remove the protective tape and matchmark.


Hide 7. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Airbag System)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART