| *a | Object Exceeding Weight Limit of Transmission Jack |
Be sure to perform this procedure with several people as the rear differential carrier assembly is very heavy.
Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.
| *A | for Type A |
| *B | for Type B |
Look at the differential carrier to identify the differential type.
41110
1.REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY
41110
2.SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY
41204
3.INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY
4.INSPECT RUNOUT OF DIFFERENTIAL RING GEAR
5.INSPECT DIFFERENTIAL RING GEAR BACKLASH
6.INSPECT TOTAL PRELOAD
41204B
7.REMOVE REAR DRIVE PINION NUT
41204
8.REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR
41201C
9.REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL
| *1 | Rear Differential Carrier Oil Seal |
| *2 | Rear Differential Drive Pinion Oil Slinger |
Using SST, remove the rear differential carrier oil seal.
10.REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
11.REMOVE DIFFERENTIAL BEARING CAP
12.REMOVE DIFFERENTIAL CASE ASSEMBLY
13.REMOVE DIFFERENTIAL DRIVE PINION
41231
14.REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER
41201B
15.REMOVE REAR DRIVE PINION FRONT BEARING (INNER)
41201B
16.REMOVE REAR DRIVE PINION FRONT BEARING (OUTER)
41115
17.REMOVE DIFFERENTIAL OIL STORAGE RING
41115
18.INSTALL DIFFERENTIAL OIL STORAGE RING
41201B
19.INSTALL REAR DRIVE PINION FRONT BEARING (OUTER)
20.ADJUST DIFFERENTIAL DRIVE PINION PRELOAD
21.INSTALL DIFFERENTIAL CASE ASSEMBLY
22.ADJUST DIFFERENTIAL RING GEAR BACKLASH
23.ADJUST SIDE BEARING PRELOAD
24.INSPECT TOTAL PRELOAD
25.INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION
41204B
26.REMOVE REAR DRIVE PINION NUT
41204
27.REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR
28.REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
29.REMOVE DIFFERENTIAL BEARING CAP
30.REMOVE DIFFERENTIAL CASE ASSEMBLY
31.REMOVE DIFFERENTIAL DRIVE PINION
41231
32.REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER
41201B
33.REMOVE REAR DRIVE PINION FRONT BEARING (INNER)
41201B
34.REMOVE REAR DRIVE PINION FRONT BEARING (OUTER)
41115
35.REMOVE DIFFERENTIAL OIL STORAGE RING
41201A
36.REMOVE REAR DRIVE PINION REAR BEARING (OUTER)
41201A
37.INSTALL REAR DRIVE PINION REAR BEARING (OUTER)
41115
38.INSTALL DIFFERENTIAL OIL STORAGE RING
41201B
39.INSTALL REAR DRIVE PINION FRONT BEARING (OUTER)
41231
40.INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER
41201B
41.INSTALL REAR DRIVE PINION FRONT BEARING (INNER)
42.INSTALL DIFFERENTIAL DRIVE PINION
43.INSTALL DIFFERENTIAL CASE ASSEMBLY
44.INSTALL DIFFERENTIAL BEARING CAP
45.INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
41201C
46.INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL
| *a | Rear Differential Carrier Oil Seal Depth |
Using SST and a hammer, tap in a new rear differential carrier oil seal.
0 to 0.3 mm (0 to 0.0118 in.)
Apply MP grease to the lip of the rear differential carrier oil seal.
41204
47.INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR
48.INSPECT TOTAL PRELOAD
49.INSPECT DIFFERENTIAL RING GEAR BACKLASH
41204
50.INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY
51.STAKE DRIVE PINION NUT
41110
52.INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY