RM35X0E _51 Engine / Hybrid System _078720 7GR-FKS ENGINE CONTROL _0381907 SFI SYSTEM C

7GR-FKS ENGINE CONTROL  SFI SYSTEM  P243011  AIR System Air Flow/Pressure Sensor Circuit Low Bank 1 Circuit Short to Ground  P243015  AIR System Air Flow/Pressure Sensor Circuit High Bank 1 Circuit Short to Battery or Open  P24301C  AIR System Air Flow/Pressure Sensor Circuit Range/Performance Bank 1 Circuit Voltage Out of Range  P243511  AIR System Air Flow/Pressure Sensor Circuit Low Bank 2 Circuit Short to Ground  P243515  AIR System Air Flow/Pressure Sensor Circuit High Bank 2 Circuit Short to Battery or Open  P24351C  AIR System Air Flow/Pressure Sensor Circuit Range/Performance Bank 2 Circuit Voltage Out of Range  


DESCRIPTION

Refer to DTC P041211.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>P041211

Refer to DTC P041512.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>P041512

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P243011 AIR System Air Flow/Pressure Sensor Circuit Low Bank 1 Circuit Short to Ground While the engine is running, the voltage output of the pressure sensor (for bank 1) is below 0.5 V (1 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 1))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2432
P243015 AIR System Air Flow/Pressure Sensor Circuit High Bank 1 Circuit Short to Battery or Open While the engine is running, the voltage output of the pressure sensor (for bank 1) is higher than 4.5 V (1 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 1))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2433
P24301C AIR System Air Flow/Pressure Sensor Circuit Range/Performance Bank 1 Circuit Voltage Out of Range Pressure sensor (for bank 1) indicates a value below 45.6 kPa (6.612 psi), or higher than 135 kPa (19.575 psi) (2 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 1))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2431
P243511 AIR System Air Flow/Pressure Sensor Circuit Low Bank 2 Circuit Short to Ground While the engine is running, the voltage output of the pressure sensor (for bank 2) is below 0.5 V (1 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 2))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2437
P243515 AIR System Air Flow/Pressure Sensor Circuit High Bank 2 Circuit Short to Battery or Open While the engine is running, the voltage output of the pressure sensor (for bank 2) is higher than 4.5 V (1 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 2))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2438
P24351C AIR System Air Flow/Pressure Sensor Circuit Range/Performance Bank 2 Circuit Voltage Out of Range Pressure sensor (for bank 2) indicates a value below 45.6 kPa (6.612 psi), or higher than 135 kPa (19.575 psi) (2 trip detection logic).
·

Pressure sensor (emission control valve set (for bank 2))

·

Open or short in pressure sensor circuit

·

ECM


Comes on DTC stored SAE Code: P2436

MONITOR DESCRIPTION

A085160E45
0.156,2.781 1.208,2.958 1.052,0.177 10 false Pressure Sensor 2.594,2.958 2.917,3.135 0.323,0.177 10 false ECM 2.281,0.865 2.76,1.115 0.479,0.25 10 false VCAI 2.302,1.479 2.604,1.75 0.302,0.271 10 false AIP 0.833,1.615 1.146,1.844 0.313,0.229 10 false AIP 2.292,2.094 2.781,2.313 0.49,0.219 10 false EAIP 0.865,1.031 1.115,1.26 0.25,0.229 10 false VC 0.875,2.208 1.156,2.458 0.281,0.25 10 false E2 0.083,0.042 2.156,0.271 2.073,0.229 10 false Reference (for Bank 1):

The ECM monitors the pressure in the secondary air passage using the pressure sensor located on the emission control valve set in the secondary air injection system. Using this pressure value, the ECM determines whether the secondary air injection system is malfunctioning or not.

If there is a defect in the sensor or the sensor circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the pressure sensor or circuit and stores a DTC.

CONFIRMATION DRIVING PATTERN

NOTICE:
·

If ERROR is displayed on the GTS during the test, stop the engine for 10 minutes, and then try again.

This Secondary Air Injection Check only allows technicians to operate the secondary air injection system for a maximum of 5 seconds. Furthermore, the check can only be performed up to 4 times per trip. If the test is repeated, intervals of at least 30 seconds are required between checks. While secondary air injection system operation using the GTS is prohibited, the GTS display indicates the prohibition (WAIT or ERROR). If ERROR is displayed on the GTS during the test, stop the engine for 10 minutes, and then try again.

·

Performing the Secondary Air Injection Check repeatedly may cause damage to the secondary air injection system. If necessary, leave an interval of several minutes between System Check operations to prevent the system from overheating.

·

When performing the Secondary Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the ignition switch turned to ON or the engine running.

·

Turn the ignition switch off when the Secondary Air Injection Check operation finishes.



1.

Start the engine and warm it up.

2.

Turn the ignition switch off.

3.

Connect the GTS to the DLC3.

4.

Turn the ignition switch to ON.

5.

Turn the GTS on.

6.

Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).

7.

Turn the ignition switch off and wait for at least 30 seconds.

8.

Turn the ignition switch to ON and turn the GTS on.

9.

Enter the following menus: Powertrain / Engine / Utility / Secondary Air Injection Check / Automatic Mode.

10.

Start the engine after the GTS initialization is finished.

11.

Perform the System Check operation by pressing Next.

12.

Perform the following to confirm the secondary air injection system pending DTCs: Press the Exit.

13.

Enter the following menus: Powertrain / Engine / DTC.

14.

Read pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



15.

After Secondary Air Injection Check is completed, check All Readiness by entering the following menus: Powertrain / Engine / Utility / All Readiness.

16.

Input the DTC: P243011, P243015, P24301C, P243511, P243515 or P24351C.

17.

Check the DTC judgment result.

Tester Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the Confirmation Driving Pattern and the DTC judgment result again.




WIRING DIAGRAM

A440807E01
1.688,1.167 1.948,1.365 0.26,0.198 10 false VC 2.01,2.49 2.188,2.688 0.177,0.198 10 false 4 1.656,1.719 1.969,1.906 0.313,0.188 10 false AIP 5.719,1.156 6.156,1.385 0.438,0.229 10 false VCAI 5.719,1.75 6.01,1.938 0.292,0.188 10 false AIP 2.01,1.406 2.188,1.583 0.177,0.177 10 false 2 1.708,2.271 1.969,2.5 0.26,0.229 10 false E2 2.01,1.99 2.188,2.167 0.177,0.177 10 false 3 0.198,2.813 0.5,3 0.302,0.188 10 false E30 0.198,2.99 2.76,3.26 2.563,0.271 10 false Emission Control Valve Set (for Bank 1) 1.615,3.719 1.938,3.938 0.323,0.219 10 false VC2 2,5.031 2.198,5.229 0.198,0.198 10 false 4 1.594,4.281 1.938,4.49 0.344,0.208 10 false AIP2 2,3.906 2.208,4.146 0.208,0.24 10 false 2 1.646,4.813 1.958,5.021 0.313,0.208 10 false E22 1.99,4.49 2.167,4.719 0.177,0.229 10 false 3 0.219,5.365 0.542,5.573 0.323,0.208 10 false E31 5.438,1.156 5.667,1.385 0.229,0.229 10 false 23 5.427,1.708 5.604,1.885 0.177,0.177 10 false 24 5.74,4.271 6.146,4.5 0.406,0.229 10 false AIP2 5.438,4.271 5.667,4.521 0.229,0.25 10 false 30 5.74,4.823 6.24,5.01 0.5,0.188 10 false EAIP 6.063,5.906 6.438,6.073 0.375,0.167 10 false ECM 5.427,4.802 5.635,5.021 0.208,0.219 10 false 22 6.063,5.75 6.302,5.969 0.24,0.219 10 false A1 0.208,5.542 2.771,5.813 2.563,0.271 10 false Emission Control Valve Set (for Bank 2) 6.073,1.563 6.813,1.719 0.74,0.156 10 false 180 kΩ

CAUTION / NOTICE / HINT

HINT:
·

Refer to "Data List / Active Test" [Air Pump Pressure (Absolute) Bank 1 and Air Pump Pressure (Absolute) Bank 2].

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST

·

Bank 1 refers to the bank that includes the No. 1 cylinder*.

*: The No. 1 cylinder is the cylinder which is farthest from the transmission.

·

Bank 2 refers to the bank that does not include the No. 1 cylinder.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK HARNESS AND CONNECTOR
A219201C11
0.188,0.833 0.615,1.104 0.427,0.271 0.188,1.198 0.615,1.469 0.427,0.271 1.542,1.146 0.938,1.656 true 1.833,1.135 2.427,1.615 true 1.688,1.156 1.656,1.615 true 0.167,0.135 0.427,0.365 0.26,0.229 10 false *a 0.281,0.896 0.573,1.063 0.292,0.167 10 false E30 0.292,1.26 0.615,1.448 0.323,0.188 10 false E31 0.677,0.865 0.906,1.083 0.229,0.219 10 false *b 0.677,1.25 0.906,1.448 0.229,0.198 10 false *c 0.74,1.677 1.146,1.865 0.406,0.188 10 false VC*b 0.74,1.896 1.219,2.083 0.479,0.188 10 false VC2*c 2.417,1.677 2.823,1.875 0.406,0.198 10 false E2*b 2.427,1.896 2.896,2.073 0.469,0.177 10 false E22*c 1.552,1.677 2.167,1.854 0.615,0.177 10 false AIP*b 1.563,1.906 2.177,2.083 0.615,0.177 10 false AIP2*c
*a Front view of wire harness connector
(to Emission Control Valve Set)
*b Bank 1
*c Bank 2


HINT:

Make sure that the connector is properly connected. If it is not, securely connect it and check for DTCs again.


a.

Disconnect the emission control valve set connectors.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
E30-2 (VC) - E30-4 (E2) Ignition switch ON 4.5 to 5.5 V
E31-2 (VC2) - E31-4 (E22) Ignition switch ON 4.5 to 5.5 V
E30-3 (AIP) - E30-4 (E2) Ignition switch ON 3.0 to 5.5 V
E31-3 (AIP2) - E31-4 (E22) Ignition switch ON 3.0 to 5.5 V



d.

Turn the ignition switch off and wait for at least 30 seconds.


e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E30-4 (E2) - Body ground Ignition switch off Below 1 Ω
E31-4 (E22) - Body ground Ignition switch off Below 1 Ω
E30-2 (VC) - E30-3 (AIP) Ignition switch off 171 to 189 kΩ
E31-2 (VC2) - E31-3 (AIP2) Ignition switch off 171 to 189 kΩ



Result:
Result
OK
NG



OK

NG

2.CHECK HARNESS AND CONNECTOR (EMISSION CONTROL VALVE SET - ECM)
2.CHECK HARNESS AND CONNECTOR (EMISSION CONTROL VALVE SET - ECM)
a.

Disconnect the emission control valve set connectors.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E30-3 (AIP) - A1-23 (AIP) Always Below 1 Ω
E30-2 (VC) - A1-23 (VCAI) Always Below 1 Ω
E30-4 (E2) - A1-22 (EAIP) Always Below 1 Ω
E31-3 (AIP2) - A1-30 (AIP2) Always Below 1 Ω
E31-2 (VC2) - A1-23 (VCAI) Always Below 1 Ω
E31-4 (E22) - A1-22 (EAIP) Always Below 1 Ω
E30-3 (AIP) or A1-23 (AIP) - Body ground and other terminals Always 10 kΩ or higher
E30-2 (VC) or A1-23 (VCAI) - Body ground and other terminals Always 10 kΩ or higher
E31-3 (AIP2) or A1-30 (AIP2) - Body ground and other terminals Always 10 kΩ or higher
E31-2 (VC2) or A1-23 (VCAI) - Body ground and other terminals Always 10 kΩ or higher


Result:
Result
OK
NG




OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR