RM35X0E _51 Engine / Hybrid System _078720 7GR-FKS ENGINE CONTROL _0381907 SFI SYSTEM C

7GR-FKS ENGINE CONTROL  SFI SYSTEM  P020113  Cylinder 1 Injector "A" Circuit Open  P020213  Cylinder 2 Injector "A" Circuit Open  P020313  Cylinder 3 Injector "A" Circuit Open  P020413  Cylinder 4 Injector "A" Circuit Open  P020513  Cylinder 5 Injector "A" Circuit Open  P020613  Cylinder 6 Injector "A" Circuit Open  P062D13  Fuel Injector Driver Circuit Performance Bank 1 Circuit Open  


DESCRIPTION

The D-4S system has two fuel injection systems. One is an in-cylinder direct injection system that directly injects pressurized fuel into the combustion chamber. The other is an intake port injection system. The ECM determines which fuel injection system to use in accordance with the engine conditions. The direct injection system uses an injector driver (EDU) built into the ECM to rapidly operate the fuel injector assemblies (for direct injection). It converts injection request signals from the ECM to high-voltage and high-current injector-drive signals that drive the fuel injector assemblies (for direct injection).

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P020113 Cylinder 1 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 1 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 1 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0201
P020213 Cylinder 2 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 2 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 2 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0202
P020313 Cylinder 3 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 3 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 3 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0203
P020413 Cylinder 4 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 4 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 4 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0204
P020513 Cylinder 5 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 5 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 5 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0205
P020613 Cylinder 6 Injector "A" Circuit Open Either of following conditions is met (1 trip detection logic):
·

Short to +B in No. 6 fuel injector assembly (for direct injection) circuit for 40 times or more.

·

Open or short to ground in No. 6 fuel injector assembly (for direct injection) circuit for 20 times or more.


·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P0206
P062D13 Fuel Injector Driver Circuit Performance Bank 1 Circuit Open Open or short in all fuel injector assembly (for direct injection) circuits for 60 times or more (1 trip detection logic).
·

Open or short in fuel injector assembly (for direct injection) circuit

·

Fuel injector assembly (for direct injection)

·

INJ relay

·

ECM


Comes on DTC stored SAE Code: P062D

MONITOR DESCRIPTION

The fuel injection sequence occurs in numerical order from No. 1 to No. 6.

The ECM monitors the Injector Driver (EDU) at all times. If drivers or fuel injector assemblies are malfunctioning, the EDU sends fuel injector assembly operation condition signals (fail signals) to the ECM. When the ECM receives the signals, the ECM stops the fuel injection control of the appropriate cylinders, cuts voltage to the appropriate INJ relay, and illuminates the MIL.

MONITOR STRATEGY

Required Sensors/Components Fuel injector assembly (for direct injection)
ECM (injector driver)
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Start the engine [A].

7.

Idle the engine for 15 seconds or more [B].

8.

Turn the GTS on.

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P020113, P020213, P020313, P020413, P020513, P020613 or P062D13.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [B] through [C] again.




WIRING DIAGRAM

A410580E10
1.292,1.229 4.344,1.458 3.052,0.229 10 false No. 1 Fuel Injector Assembly (for Direct Injection) 1.344,2.385 4.396,2.615 3.052,0.229 10 false No. 2 Fuel Injector Assembly (for Direct Injection) 1.396,3.51 4.448,3.74 3.052,0.229 10 false No. 3 Fuel Injector Assembly (for Direct Injection) 1.469,4.667 4.521,4.896 3.052,0.229 10 false No. 4 Fuel Injector Assembly (for Direct Injection) 1.458,5.802 4.51,6.031 3.052,0.229 10 false No. 5 Fuel Injector Assembly (for Direct Injection) 1.438,6.958 4.49,7.188 3.052,0.229 10 false No. 6 Fuel Injector Assembly (for Direct Injection) 4.719,1.24 5.031,1.438 0.313,0.198 10 false * 4.729,2.385 5.042,2.583 0.313,0.198 10 false * 4.698,3.51 5.01,3.708 0.313,0.198 10 false * 4.688,4.656 5,4.854 0.313,0.198 10 false * 4.729,5.823 5.042,6.021 0.313,0.198 10 false * 4.719,6.917 5.031,7.115 0.313,0.198 10 false * 1.833,0.854 2.146,1.052 0.313,0.198 10 false 1 1.813,2 2.125,2.198 0.313,0.198 10 false 1 1.823,3.104 2.135,3.302 0.313,0.198 10 false 1 1.823,4.271 2.135,4.469 0.313,0.198 10 false 1 1.833,5.417 2.146,5.615 0.313,0.198 10 false 1 1.823,6.542 2.135,6.74 0.313,0.198 10 false 1 2.948,0.854 3.26,1.052 0.313,0.198 10 false 2 2.958,2.01 3.271,2.208 0.313,0.198 10 false 2 2.958,3.115 3.271,3.313 0.313,0.198 10 false 2 2.958,4.281 3.271,4.479 0.313,0.198 10 false 2 2.958,5.417 3.271,5.615 0.313,0.198 10 false 2 2.958,6.531 3.271,6.729 0.313,0.198 10 false 2 1.292,1.073 1.604,1.271 0.313,0.198 10 false J1 1.344,2.219 1.656,2.417 0.313,0.198 10 false K1 1.385,3.354 1.698,3.552 0.313,0.198 10 false J2 1.479,4.521 1.792,4.719 0.313,0.198 10 false K2 1.469,5.646 1.781,5.844 0.313,0.198 10 false J3 1.417,6.781 1.729,6.979 0.313,0.198 10 false K3 6.083,7.208 6.854,7.51 0.771,0.302 10 false ECM 5.823,0.573 6.292,0.771 0.469,0.198 10 false #1D+ 5.823,0.99 6.292,1.188 0.469,0.198 10 false #1D- 5.823,1.719 6.292,1.917 0.469,0.198 10 false #2D+ 5.833,2.125 6.302,2.323 0.469,0.198 10 false #2D- 5.833,2.844 6.302,3.042 0.469,0.198 10 false #3D+ 5.833,3.25 6.302,3.448 0.469,0.198 10 false #3D- 5.833,3.99 6.302,4.188 0.469,0.198 10 false #4D+ 5.833,4.396 6.302,4.594 0.469,0.198 10 false #4D- 5.833,5.135 6.302,5.333 0.469,0.198 10 false #5D+ 5.833,5.531 6.302,5.729 0.469,0.198 10 false #5D- 5.823,6.271 6.292,6.469 0.469,0.198 10 false #6D+ 5.823,6.688 6.292,6.885 0.469,0.198 10 false #6D- 5.531,0.375 6,0.573 0.469,0.198 10 false 6 5.5,0.573 5.969,0.771 0.469,0.198 10 false E1 5.49,0.979 5.958,1.177 0.469,0.198 10 false E1 5.49,1.719 5.958,1.917 0.469,0.198 10 false E1 5.49,2.125 5.958,2.323 0.469,0.198 10 false E1 5.49,2.844 5.958,3.042 0.469,0.198 10 false E3 5.49,3.25 5.958,3.448 0.469,0.198 10 false E3 5.49,3.99 5.958,4.188 0.469,0.198 10 false E1 5.49,4.396 5.958,4.594 0.469,0.198 10 false E1 5.5,5.135 5.969,5.333 0.469,0.198 10 false E2 5.5,5.542 5.969,5.74 0.469,0.198 10 false E2 5.479,6.26 5.948,6.458 0.469,0.198 10 false E3 5.49,6.677 5.958,6.875 0.469,0.198 10 false E3 5.531,0.792 6,0.99 0.469,0.198 10 false 7 5.521,1.521 5.99,1.719 0.469,0.198 10 false 1 5.531,1.938 6,2.135 0.469,0.198 10 false 2 5.531,2.635 6,2.833 0.469,0.198 10 false 5 5.531,3.063 6,3.26 0.469,0.198 10 false 4 5.542,3.792 6.01,3.99 0.469,0.198 10 false 5 5.531,4.198 6,4.396 0.469,0.198 10 false 4 5.542,4.927 6.01,5.125 0.469,0.198 10 false 7 5.531,5.344 6,5.542 0.469,0.198 10 false 6 5.531,6.063 6,6.26 0.469,0.198 10 false 3 5.531,6.479 6,6.677 0.469,0.198 10 false 2 0.531,7.396 2.083,7.677 1.552,0.281 10 false *: Shielded

A439416E03
2.26,3.24 3.427,3.427 1.167,0.188 10 false EFI MAIN 0.552,3.896 1.625,4.094 1.073,0.198 10 false Battery 0.406,1.635 0.813,1.854 0.406,0.219 10 false EDU 2.438,1.5 2.781,1.708 0.344,0.208 10 false INJ 1.344,0.594 1.5,0.792 0.156,0.198 10 false 3 2.021,3.552 2.177,3.75 0.156,0.198 10 false 4 3.115,2.313 3.385,2.51 0.271,0.198 10 false 10 3.146,2.771 3.302,2.969 0.156,0.198 10 false 8 1.604,2.646 2.448,3.073 0.844,0.427 10 false EFI-MAIN 5.365,0.865 5.521,1.063 0.156,0.198 10 false * 6.229,0.323 6.844,0.521 0.615,0.198 10 false +BD1 6.24,0.76 6.854,0.958 0.615,0.198 10 false +BD2 6.25,1.24 6.865,1.438 0.615,0.198 10 false IREL 6.24,2.948 6.854,3.146 0.615,0.198 10 false MREL 6.24,3.333 6.854,3.531 0.615,0.198 10 false E1D1 6.25,3.792 6.865,3.99 0.615,0.198 10 false E1D2 6.427,4.042 6.885,4.24 0.458,0.198 10 false ECM 5.865,0.333 6.323,0.531 0.458,0.198 10 false E2 5.865,0.76 6.323,0.958 0.458,0.198 10 false E2 5.865,3.333 6.323,3.531 0.458,0.198 10 false E3 5.865,3.781 6.323,3.979 0.458,0.198 10 false E3 5.865,2.938 6.323,3.135 0.458,0.198 10 false A1 5.875,1.229 6.333,1.427 0.458,0.198 10 false N1 5.906,0.167 6.219,0.365 0.313,0.198 10 false 2 5.896,0.594 6.208,0.792 0.313,0.198 10 false 1 5.875,1.073 6.188,1.365 0.313,0.292 10 false 14 5.875,2.771 6.188,2.969 0.313,0.198 10 false 25 5.906,3.146 6.219,3.344 0.313,0.198 10 false 7 5.896,3.583 6.208,3.781 0.313,0.198 10 false 6 5.354,3.99 5.51,4.188 0.156,0.198 10 false * 3.219,4.229 4.906,4.427 1.688,0.198 10 false *: Shielded 3.167,1.76 3.323,1.958 0.156,0.198 10 false 6 1.344,2.302 1.5,2.5 0.156,0.198 10 false 1 3.156,0.604 3.313,0.802 0.156,0.198 10 false 1 3.146,1.052 3.302,1.25 0.156,0.198 10 false 4 1.906,3.792 3.438,4 1.531,0.208 10 false No. 1 Integration Relay 0.406,3.208 1.177,3.521 0.771,0.313 10 false FL MAIN 1.344,2.5 1.802,2.698 0.458,0.198 10 false A 3.104,0.781 3.563,0.979 0.458,0.198 10 false 1B 3.115,0.344 3.573,0.542 0.458,0.198 10 false 1B 3.146,0.167 3.302,0.365 0.156,0.198 10 false 2 3.104,1.229 3.563,1.427 0.458,0.198 10 false 1C 3.115,1.948 3.573,2.146 0.458,0.198 10 false 1B 3.115,2.5 3.573,2.698 0.458,0.198 10 false 1E 1.292,0.781 1.75,0.979 0.458,0.198 10 false 1B 3.104,2.948 3.563,3.146 0.458,0.198 10 false 1E 1.729,3.552 2.188,3.75 0.458,0.198 10 false 1E

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:
·

If the current from the D INJ relay is cut because DTC P062D13 is stored, DTC P123513 will be stored even if the fuel pump assembly (for high pressure side) is normal.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK DTC OUTPUT (DTC P020113, P020213, P020313, P020413, P020513, P020613 AND/OR P062D13)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P020113, P020213, P020313, P020413, P020513 or P020613 is output A
3 or more of the following DTCs are output: P062D13, P020113, P020213, P020313, P020413, P020513 and P020613 B
P062D13 is output




A

2.CHECK HARNESS AND CONNECTOR

B

4.INSPECT NO. 1 INTEGRATION RELAY (INJ RELAY)
2.CHECK HARNESS AND CONNECTOR
a.

Disconnect the ECM connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E1-6 (#1D+) - E1-7 (#1D-) 20°C (68°F) 1.74 to 2.04 Ω
E1-1 (#2D+) - E1-2 (#2D-) 20°C (68°F) 1.74 to 2.04 Ω
E3-5 (#3D+) - E3-4 (#3D-) 20°C (68°F) 1.74 to 2.04 Ω
E1-5 (#4D+) - E1-4 (#4D-) 20°C (68°F) 1.74 to 2.04 Ω
E2-7 (#5D+) - E2-6 (#5D-) 20°C (68°F) 1.74 to 2.04 Ω
E3-3 (#6D+) - E3-2 (#6D-) 20°C (68°F) 1.74 to 2.04 Ω
E1-6 (#1D+) or E1-7 (#1D-) - Body ground and other terminals Always 1 MΩ or higher
E1-1 (#2D+) or E1-2 (#2D-) - Body ground and other terminals Always 1 MΩ or higher
E3-5 (#3D+) or E3-4 (#3D-) - Body ground and other terminals Always 1 MΩ or higher
E1-5 (#4D+) or E1-4 (#4D-) - Body ground and other terminals Always 1 MΩ or higher
E2-7 (#5D+) or E2-6 (#5D-) - Body ground and other terminals Always 1 MΩ or higher
E3-3 (#6D+) or E3-2 (#6D-) - Body ground and other terminals Always 1 MΩ or higher


HINT:

The standard values shown are fuel injector assembly (for direct injection) resistance values.



Result:
Proceed to
OK
NG



OK

NG

3.INSPECT FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (RESISTANCE))
3.INSPECT FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (RESISTANCE))
a.

Check the resistance of the fuel injector assembly (for direct injection).

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL INJECTOR (for Direct Injection)>INSPECTION

HINT:

Perform "Inspection After Repair" after replacing the fuel injector assembly (for direct injection).

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION) - ECM)

NG

4.INSPECT NO. 1 INTEGRATION RELAY (INJ RELAY)

OK

5.CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM)

NG

REPLACE NO. 1 INTEGRATION RELAY

5.CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM)
a.

Remove the No. 1 integration relay from the No. 1 engine room relay block and junction block assembly.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1B-2 - E2-2 (+BD1) Always Below 1 Ω
1B-1 - E2-1 (+BD2) Always Below 1 Ω
1C-4 - N1-14 (IREL) Always Below 1 Ω
1B-6 - 1E-10 Always Below 1 Ω
1B-2 or E2-2 (+BD1) - Body ground and other terminals Always 10 kΩ or higher
1B-1 or E2-1 (+BD2) - Body ground and other terminals Always 10 kΩ or higher
1C-4 or N1-14 (IREL) - Body ground and other terminals Always 10 kΩ or higher
1B-6 or 1E-10 - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR