RM35X0E _51 Engine / Hybrid System _078720 7GR-FKS ENGINE CONTROL _0381907 SFI SYSTEM C

7GR-FKS ENGINE CONTROL  SFI SYSTEM  P211172  Throttle Actuator "A" Control System Actuator Stuck Open  P211173  Throttle Actuator "A" Control System Actuator Stuck Closed  


DESCRIPTION

The throttle actuator is operated by the ECM, and opens and closes the throttle valve using gears. The opening angle of the throttle valve is detected by the throttle position sensor, which is mounted on the throttle body with motor assembly. The throttle position sensor provides feedback to the ECM. This feedback allows the ECM to appropriately control the throttle actuator and monitor the throttle opening angle as the ECM responds to driver inputs.

HINT:

This Electronic Throttle Control System (ETCS) does not use a throttle cable.


DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P211172 Throttle Actuator "A" Control System Actuator Stuck Open The ECM signals the throttle actuator to close, but the actuator is stuck (1 trip detection logic).
·

Throttle actuator

·

Throttle body with motor assembly

·

Throttle valve

·

Wire harness or connector

·

ECM


Comes on DTC stored SAE Code: P2111
P211173 Throttle Actuator "A" Control System Actuator Stuck Closed The ECM signals the throttle actuator to open, but the actuator is stuck (1 trip detection logic).
·

Throttle actuator

·

Throttle body with motor assembly

·

Throttle valve

·

Wire harness or connector

·

ECM


Comes on DTC stored SAE Code: P2112

MONITOR DESCRIPTION

The ECM determines that there is a malfunction in the ETCS when the throttle valve remains at a fixed angle despite a high drive current from the ECM. The ECM then illuminates the MIL and stores a DTC.

MONITOR STRATEGY

Required Sensors/Components Throttle actuator (throttle body with motor assembly)
Frequency of Operation Continuous

TYPICAL ENABLING CONDITIONS

P2111: Throttle Actuator Stuck Open
All of following conditions are met: -
System guard* judge condition On
Throttle actuator current 2 A or higher
Duty-cycle to close throttle 80% or higher

P2112: Throttle Actuator Stuck Closed
All of the following conditions are met: -
System guard* judge condition On
Throttle actuator current 2 A or higher
Duty-cycle to open throttle 80% or higher

*: System guard set when following conditions are met: -
Throttle actuator On
Throttle actuator duty calculation Executing
Throttle position sensor fail Not detected
Throttle actuator current-cut operation Not executing
Throttle actuator power supply 4 V or higher
Throttle actuator fail Not detected

TYPICAL MALFUNCTION THRESHOLDS

P2111: Throttle Actuator Stuck Open
Throttle position sensor voltage No change

P2112: Throttle Actuator Stuck Closed
Throttle position sensor voltage No change

CONFIRMATION DRIVING PATTERN

A400664E08
3.823,1.875 4.135,2.073 0.313,0.198 10 false [B] 0.094,0.063 1.729,0.406 1.635,0.344 10 false Accelerator Pedal State 0.948,0.406 1.708,0.656 0.76,0.25 10 false Depressed 1.01,0.885 1.771,1.135 0.76,0.25 10 false Released 1.281,2.344 2.042,2.594 0.76,0.25 10 false Idling 0.479,2.604 2.125,2.896 1.646,0.292 10 false Ignition Switch ON 2,2.708 2.313,2.906 0.313,0.198 10 false [A] 4.385,3.438 4.844,3.635 0.458,0.198 10 false [C]

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Start the engine and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve) [B].

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P211172 or P211173.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system is malfunctioning.




FAIL-SAFE

When any of these DTCs or other DTCs relating to Electronic Throttle Control System (ETCS) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 7° throttle valve opening angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing, in accordance with the accelerator pedal opening angle, to allow the vehicle to continue running at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

CAUTION / NOTICE / HINT

HINT:
·

Refer to "Data List / Active Test" [Throttle Position Command, Throttle Position Sensor No.1 Voltage, Throttle Position Sensor No.2 Voltage, Throttle Motor Current, Throttle Motor Duty Ratio (Open) and Throttle Motor Duty Ratio (Close)].

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P211172 OR P211173)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P211172 or P211173 is output A
DTC P211172 or P211173 and other DTCs are output B


HINT:

If any DTCs other than P211172 or P211173 are output, troubleshoot those DTCs first.




A

2.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE)

B

2.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE)
a.

Check for contamination between the throttle valve and housing. If necessary, clean the throttle body with motor assembly. Also check that the throttle valve moves smoothly.

OK:

Throttle valve is not contaminated with foreign matter and moves smoothly.


HINT:

Perform "Inspection After Repair" after cleaning the throttle body with motor assembly.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



Result:
Proceed to
OK
NG



OK

3.CLEAR DTC

NG

6.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
3.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTC.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

4.READ VALUE USING GTS (THROTTLE POSITION)
4.READ VALUE USING GTS (THROTTLE POSITION)
a.

Turn the ignition switch to ON.


b.

Turn the GTS on.


c.

Enter the following menus: Powertrain / Engine / Data List / Throttle Position Sensor No.1 Voltage, Throttle Position Sensor No.2 Voltage and Throttle Position Command.

Powertrain > Engine > Data List
Tester Display
Throttle Position Sensor No.1 Voltage
Throttle Position Sensor No.2 Voltage
Throttle Position Command
50003 372 75,76,83

d.

Read the values displayed on the GTS while wiggling the ECM wire harness.


e.

Enter the following menus: Powertrain / Engine / Trouble Codes.


f.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372

Result:
Result Proceed to
Value in Data List changes when wire harness is wiggled, or DTC is output A
Other than above B



A

5.REPAIR OR REPLACE HARNESS OR CONNECTOR (THROTTLE BODY WITH MOTOR ASSEMBLY - ECM)

B

8.CHECK WHETHER DTC OUTPUT RECURS (DTC P211172 OR P211173)
5.REPAIR OR REPLACE HARNESS OR CONNECTOR (THROTTLE BODY WITH MOTOR ASSEMBLY - ECM)
a.

As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>ELECTRONIC CIRCUIT INSPECTION PROCEDURE


Result:
Proceed to
NEXT



NEXT

END

6.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
a.

Replace the throttle body with motor assembly.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL

HINT:

Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



Result:
Proceed to
NEXT



NEXT

7.CLEAR DTC
7.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTC.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

8.CHECK WHETHER DTC OUTPUT RECURS (DTC P211172 OR P211173)
8.CHECK WHETHER DTC OUTPUT RECURS (DTC P211172 OR P211173)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P211172 or P211173 is output B




A

END

B