RM35X0E _V1 General _078672 MAINTENANCE _0381521 REAR DRUM BRAKE SHOE A

MAINTENANCE  REAR DRUM BRAKE SHOE  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake shoes, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the brake shoes, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 04495 1.INSTALL REAR BRAKE SHOE KIT

a.
C235450C04
0,0 0,0 false
V100144

High Temperature Grease


Apply high temperature grease to the adjusting bolt.


b.
C299097

Assemble the rear brake strut kit as shown in the illustration.


c.
C414558

Install the rear brake strut kit and rear brake parking brake shoe lever sub-assembly to the brake shoe (rear).


d.
C414557

Using needle-nose pliers, install the parking brake reaction lever with 2 new C-washers.


e.
C413202

Install the rear brake automatic adjust lever and rear brake automatic adjust lever tension spring to the brake shoe (front).


f.
C413209C01
0,0 0,0 false
V100144

High Temperature Grease


Apply high temperature grease to the surfaces of the brake backing plate that contact the brake shoes as shown in the illustration.


g.
C413199

Using needle-nose pliers, install the No. 3 parking brake cable assembly to the rear brake parking brake shoe lever sub-assembly.


h.
C413198

Install the brake shoe (rear), shoe hold down spring pin, shoe hold down spring and shoe hold down spring cup.


i.
C413197

Install the shoe tension spring.


j.
C414559C01
1.823,4.198 2.521,3.792 2.521,3.792 2.188,3.219 true 1.604,4.198 1.104,3.76 1.104,3.76 1.531,3.479 true 1.729,4.094 2.031,3.677 2.031,3.677 1.75,3.469 true 0.917,3.698 1.229,3.854 0.313,0.156 10 false *1 2.583,3.719 2.896,3.875 0.313,0.156 10 false *2 2.073,3.594 2.385,3.75 0.313,0.156 10 false *a
*1 Lower Parking Brake Shoe Strut
*2 Parking Brake Reaction Lever
*a Protrusion


Install the lower parking brake shoe strut.

HINT:

Insert the lower parking brake shoe strut under the protrusion of the parking brake reaction lever as shown in the illustration.



k.
C413196

Install the brake shoe (front), shoe hold down spring pin, shoe hold down spring and shoe hold down spring cup.


l.
C413195

Install the tension spring to the brake shoe.


m.
C413194C01
1.438,0.802 1.906,1.125 1.906,1.125 2.771,1.125 true 1.594,0.563 1.76,0.302 1.76,0.302 2.688,0.302 true 0.542,1.833 0.927,1.833 true 2.74,0.219 2.969,0.417 0.229,0.198 10 true *1 2.833,1.073 3.146,1.229 0.313,0.156 10 false *2 0.229,1.75 0.531,1.938 0.302,0.188 10 true SST
*1 Wheel Cylinder Boot
*2 Tension Spring


Using SST, install the tension spring to the brake shoe (front).

SST
09921-00011  

NOTICE:

Do not damage the wheel cylinder boot.



n.
C299098C01
0.542,0.979 0.823,0.385 0.823,0.385 1.188,0.385 true 1.24,0.302 1.552,0.458 0.313,0.156 10 false *a
*a Ends of the Rear Brake Strut Kit


Check that the rear brake strut kit is installed properly as shown in the illustration.

NOTICE:

Make sure that the ends of the rear brake strut kit are facing the correct direction by checking the difference in length of the ends.