RM38T0EC _59 Vehicle Exterior _113746 DOOR / HATCH _0510844 POWER BACK DOOR DRIVE UNIT A

DOOR / HATCH  POWER BACK DOOR DRIVE UNIT  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B635095N01
2.604,2.771 3.688,2.938 1.083,0.167 0.156,3.917 1.24,4.083 1.083,0.167 0.813,1.323 0.479,1.323 false 1.865,0.792 1.698,0.792 1.698,0.792 1.531,0.625 false 3.531,0.833 3.198,0.833 false 3.604,1.865 3.271,1.865 false 3.229,3.573 2.896,3.573 false 2.302,4.344 1.938,4.344 false 1.521,3.333 1.208,3.333 false 2.365,2.854 2.198,2.854 2.198,2.854 1.948,3.104 false 1.406,4.271 1.406,4 1.406,4 1.24,4 false 6.854,0.281 6.521,0.281 false 6.792,0.656 6.458,0.656 false 2.594,4.188 2.875,4.542 0.281,0.354 18 false 1 3.708,1.75 3.99,2.104 0.281,0.354 18 false 4 1.031,3.135 1.313,3.49 0.281,0.354 18 false 2 0.927,1.208 1.208,1.563 0.281,0.354 18 false 5 3.563,3.375 3.844,3.729 0.281,0.354 18 false 3 3.656,0.719 3.938,1.073 0.281,0.354 18 false 6 1.979,0.677 2.26,1.031 0.281,0.354 18 false 7 2.031,3.083 2.344,3.281 0.313,0.198 10 false x2 1.479,4.313 1.792,4.51 0.313,0.198 10 false x2 0.25,3.927 1.479,4.156 1.229,0.229 8 false 9.0 (92, 80 in.*lbf) 2.698,2.781 4.229,3.031 1.531,0.25 8 false 9.0 (92, 80 in.*lbf) 2.448,2.76 2.604,2.958 0.156,0.198 10 false ● 0.01,3.906 0.167,4.104 0.156,0.198 10 false ● 6.344,0.115 6.625,0.469 0.281,0.354 18 false 8 6.292,0.5 6.573,0.854 0.281,0.354 18 false 9

Procedure Part Name Code
Z101186

Z101188

Z101187

1 BACK DOOR DAMPER STAY LOWER BRACKET 68948 (Click here) - -
2 BACK DOOR DAMPER STAY UPPER BRACKET 68946 (Click here) - -
3 POWER BACK DOOR UNIT ASSEMBLY SET 68920 (Click here) - -
4 BACK DOOR TRIM PANEL ASSEMBLY 64780A - - -
5 BACK DOOR SIDE GARNISH LH 67938A - - -
6 BACK DOOR SIDE GARNISH RH 67937B - - -
7 BACK DOOR TRIM UPPER PANEL ASSEMBLY 64790B - - -
8 INSPECT POWER BACK DOOR SYSTEM - (Click here) - -
9 INITIALIZE POWER BACK DOOR SYSTEM - - - (Click here)

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 68948 1.INSTALL BACK DOOR DAMPER STAY LOWER BRACKET

a.
B632549C01
0.448,0.073 0.729,0.427 0.281,0.354 18 false i 3.906,0.052 4.448,0.375 0.542,0.323 18 true ii, iii 6.208,0.573 6.552,0.802 0.344,0.229 10 true (1) 5.333,1.323 5.677,1.552 0.344,0.229 10 true (2)
V100145

Cleaning Area
V100136

Arrow Mark


i.

Clean the bolt holes in the back door.


ii.

Temporarily install the back door damper stay lower bracket with the 2 new bolts.

HINT:

With the door closed, install the back door damper stay lower bracket so that the arrow marker is facing the top side of the vehicle.



iii.

Tighten the 2 bolts in the order shown in the illustration.

Torque:
9.0 N*m (92 kgf*cm, 80 in.*lbf)



Hide 68946 2.INSTALL BACK DOOR DAMPER STAY UPPER BRACKET

a.
B632550C01
0.438,0.063 0.719,0.417 0.281,0.354 18 true i 3.938,0.052 4.594,0.354 0.656,0.302 18 true ii, iii 6.25,0.552 6.573,0.771 0.323,0.219 10 true (1) 5.531,1.521 5.854,1.74 0.323,0.219 10 true (2)
V100145

Cleaning Area
V100136

Arrow Mark


i.

Clean the bolt holes in the vehicle body.


ii.

Temporarily install the back door damper stay upper bracket with the 2 new bolts.

HINT:

With the door closed, install the back door damper stay upper bracket so that the arrow marker is facing the top side of the vehicle.



iii.

Tighten the 2 bolts in the order shown in the illustration.

Torque:
9.0 N*m (92 kgf*cm, 80 in.*lbf)



Hide 68920 3.INSTALL POWER BACK DOOR UNIT ASSEMBLY SET

Z101186

CAUTION:
B522759

·

Do not perform work if the back door is not securely supported.

·

The back door could fall, resulting in injury.




Hide 64780A 4.INSTALL BACK DOOR TRIM PANEL ASSEMBLY

Hide 67938A 5.INSTALL BACK DOOR SIDE GARNISH LH

Hide 67937B 6.INSTALL BACK DOOR SIDE GARNISH RH

Hide 64790B 7.INSTALL BACK DOOR TRIM UPPER PANEL ASSEMBLY