RM38T0EC _59 Vehicle Exterior _113746 DOOR / HATCH _0510835 REAR DOOR A

DOOR / HATCH REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

6.521,0.24 6.854,0.24 false 6.188,2.646 6.354,2.646 6.354,2.646 6.396,2.396 true 5.354,3.927 5.688,3.927 false 3.448,5.333 3.781,5.333 false 0.5,3.802 0.5,4.083 false 0.708,2.583 0.948,2.583 false 2.542,2.292 2.875,2.292 false 1.698,1.281 2.031,1.281 false 6.573,0.583 6.906,0.583 false 5.021,4.896 5.354,4.896 false 6.313,0.115 6.594,0.469 0.281,0.354 18 false 2 6,2.479 6.323,2.781 0.323,0.302 18 false 9 6.906,2.49 7.156,2.708 0.25,0.219 10 false x2 3.25,5.167 3.531,5.521 0.281,0.354 18 false 7 5.667,4.24 5.917,4.458 0.25,0.219 10 false x3 5.135,3.771 5.417,4.125 0.281,0.354 18 false 8 0.552,4.031 0.833,4.385 0.281,0.354 18 false 3 0.5,2.448 0.781,2.802 0.281,0.354 18 false 5 2.323,2.167 2.604,2.521 0.281,0.354 18 false 6 1.5,1.125 1.781,1.479 0.281,0.354 18 false 4 6.375,0.458 6.656,0.813 0.281,0.354 18 false 1 3.094,5.24 3.344,5.458 0.25,0.219 10 false ● 5.448,4.823 5.865,5.063 0.417,0.24 10 false ● *1 1.375,4.521 1.625,4.74 0.25,0.219 10 false x2

Procedure		Part Name Code
1	PRECAUTION	-	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0262,)	-	-
2	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
3	REAR DOOR INSIDE HANDLE BEZEL PLUG	69284G	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0222,)	-	-
4	REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL	-	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0062,)	-	-
5	REAR DOOR TRIM BOARD SUB-ASSEMBLY	67604	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0235,)	-	-
6	REAR DOOR INSIDE HANDLE SUB-ASSEMBLY	69206C	-	-	-
7	REAR DOOR SERVICE HOLE COVER	67842E	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0233,)	-	-
8	REAR SPEAKER ASSEMBLY	86160B	-	-	-
9	REAR DOOR CHECK ASSEMBLY	68630	-	-	-

*1	BUTYL TAPE	-	-
●	Non-reusable part	-	-

1.729,0.667 1.927,0.313 1.927,0.313 2.094,0.313 false 0.51,0.729 0.51,0.396 false 1.479,1.417 1.813,1.417 false 2.948,1.458 2.948,1.125 false 0.844,2.333 1.177,2.333 false 2.292,4.083 2.625,4.083 false 4.198,4.5 4.531,4.5 false 5.917,4.375 6.25,4.375 false 2.792,2.99 2.938,3.521 2.938,3.521 3.104,3.521 false 5.125,0.458 5.458,0.458 false 2.823,1.49 3.177,1.844 0.354,0.354 18 false 12 2.635,3.948 2.99,4.302 0.354,0.354 18 false 10 2.167,0.156 2.521,0.51 0.354,0.354 18 false 11 1.26,2.198 1.615,2.552 0.354,0.354 18 false 17 4.594,4.333 4.948,4.688 0.354,0.354 18 false 16 3.396,3.438 3.75,3.792 0.354,0.354 18 false 19 4.781,0.292 5.135,0.646 0.354,0.354 18 false 15 0.396,0.771 0.75,1.125 0.354,0.354 18 false 13 6.292,4.24 6.646,4.594 0.354,0.354 18 false 14 4.063,5.542 4.396,5.729 0.333,0.188 10 false x2 1.875,1.25 2.229,1.604 0.354,0.354 18 false 18

Procedure		Part Name Code
10	REAR DOOR WEATHERSTRIP	67872	-	-	-
11	REAR DOOR GLASS INNER WEATHERSTRIP	68174A	-	-	-
12	REAR DOOR FRONT BELT SEAL	68197A	-	-	-
13	REAR DOOR REAR BELT SEAL	68199	-	-	-
14	REAR DOOR FRAME GARNISH	67674A	-	-	-
15	REAR DOOR GLASS RUN	68152C	-	-	-
16	REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY	67408H	-	-	-
17	REAR DOOR QUARTER WINDOW GLASS	68124B	-	-	-
18	REAR DOOR QUARTER WINDOW WEATHERSTRIP	68189	-	-	-
19	REAR DOOR GLASS SUB-ASSEMBLY	68104	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0242,)	-	-

5.177,1.052 5.51,1.052 false 4.302,0.896 4.635,0.896 false 5.5,0.521 5.896,0.521 false 3.688,0.323 4.021,0.323 false 3.042,2.667 3.375,2.667 false 3,3.885 3.333,3.885 false 1.448,1.198 1.615,1.198 1.615,1.198 1.677,1.719 false 2.667,3.729 3.083,4.083 0.417,0.354 18 false 20 3.969,0.76 4.385,1.115 0.417,0.354 18 false 25 3.688,2.521 4.104,2.875 0.417,0.354 18 false 26 4.323,0.198 4.74,0.552 0.417,0.354 18 false 23 5.583,0.917 6,1.271 0.417,0.354 18 false 24 1.135,1.104 1.552,1.458 0.417,0.354 18 false 21 6.188,0.365 6.604,0.719 0.417,0.354 18 false 22 0.833,2.042 1.25,2.396 0.417,0.354 10 false x3 2.854,4.438 3.115,4.646 0.26,0.208 10 false x4

Procedure		Part Name Code
20	REAR DOOR WINDOW REGULATOR ASSEMBLY	-	-	-	-
21	REAR DOOR LOCK WITH MOTOR ASSEMBLY	69060A	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0240,)	-	-
22	REAR DOOR OUTSIDE HANDLE ASSEMBLY	69240	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0249,)	-	-
23	REAR DOOR OUTSIDE HANDLE COVER	69227L	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0248,)	-	-
24	REAR DOOR OUTSIDE HANDLE FRONT PAD	69241G	-	-	-
25	REAR DOOR OUTSIDE HANDLE REAR PAD	69242G	-	-	-
26	REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69204A	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0255,)	-	-

1.594,5.281 1.927,5.281 false 2.823,5.521 3.156,5.521 false 1.917,3.781 2.25,3.781 false 1.26,3 1.594,3 false 0.656,1.958 0.917,1.958 false 1.938,1.406 2.104,1.406 2.104,1.406 2.271,1.156 false 1.969,0.74 2.104,0.74 false 4.969,2.094 5.302,2.094 false 5.667,3.188 5.917,2.688 5.917,2.688 6.083,2.688 false 1.677,0.281 1.938,0.281 false 0.354,1.698 0.5,1.417 0.5,1.417 0.667,1.417 false 2.25,5.271 2.583,5.271 false 2.635,5.146 3.188,5.5 0.552,0.354 18 false 27 6.448,2.583 7,2.938 0.552,0.354 18 false 28 0.927,2.875 1.479,3.229 0.552,0.354 18 false 29 1.604,1.271 2.156,1.625 0.552,0.354 18 false 30 5.729,2 6.281,2.354 0.552,0.354 18 false 31 1.385,1.844 1.938,2.198 0.552,0.354 18 false 32 1.646,0.573 2.198,0.927 0.552,0.354 18 false 33 1.24,5.167 1.792,5.521 0.552,0.354 18 false 34 5.594,2.042 5.75,2.24 0.156,0.198 10 false ● 0.781,2.917 0.938,3.115 0.156,0.198 10 false ● 1.24,1.865 1.396,2.063 0.156,0.198 10 false ● 1.479,1.302 1.635,1.5 0.156,0.198 10 false ● 1.531,0.615 1.688,0.813 0.156,0.198 10 false ● 3.26,5.448 3.573,5.646 0.313,0.198 10 false x3 2.458,5.406 3.01,5.76 0.552,0.354 18 false 35 1.583,3.667 2.135,4.021 0.552,0.354 18 false 36 1.521,0.198 1.677,0.396 0.156,0.198 10 false ● 2.052,0.208 2.365,0.406 0.313,0.198 10 false x5 0.448,1.635 0.76,1.833 0.313,0.198 10 false x3 0.76,1.323 0.917,1.521 0.156,0.198 10 false ●

Procedure		Part Name Code
27	HOLE PLUG	-	-	-	-
28	REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY	75078	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0261,)	-	-
29	REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY	75076	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0260,)	-	-
30	REAR DOOR BELT MOULDING ASSEMBLY	75740	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0252,)	-	-
31	REAR DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)	75762B	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0258,)	-	-
32	REAR DOOR WINDOW FRAME MOULDING(REAR PILLAR SIDE)	75766B	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0251,)	-	-
33	REAR DOOR UPPER WINDOW FRAME MOULDING	75764A	(202307,999999,_59,_113746,_0510835,RM100000002CODH_01_0250,)	-	-
34	REAR DOOR PANEL CUSHION	67003C	-	-	-
35	REAR DOOR DUST PROOF SEAL	67837C	-	-	-
36	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-

●

Non-reusable part

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear door removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Door window regulator sub-assembly · Door glass · Door glass run	Initialize power window control system	· Auto up and down function · Jam protection function · Remote control function · Key-linked function · Wireless transmitter-linked function · Key-off operation function · Catch protection function · Window open warning function	(202201,999999,_59,_115107,_0583893,RM1000000029E10,)

NOTICE:: After the ignition switch is turned off, the radio receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*: for Gasoline Model
Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)
Stop and start system*	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)	(202307,999999,_51,_115233,_0510781,RM100000002CS0B,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.; Click here(202201,202405,_58,_115188,_0511913,RM1000000020FQM,202405,999999,_58,_115188,_0511913,RM100000002MT79,)

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.; Click here(202307,999999,_V1,_106911,_0485800,RM100000002CEKY,)

Hide Display 2.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

CAUTION:: ·

·

Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

for M20A-FKS, M20C-FKS, M20E-FKS:

Click hereGeneral>MAINTENANCE>M20A-FKS, M20C-FKS, M20E-FKS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0505262,RM100000002CKOR,

for M20F-FXS, M20G-FXS:

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0604345,RM100000002BTXA,

Hide Display 69284G 3.REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

0.51,0.104 0.792,0.458 0.281,0.354 18 false i

Using a moulding remover A, disengage the claws to remove the rear door inside handle bezel plug.

Hide Display 4.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

2.01,0.063 2.292,0.417 0.281,0.354 18 false i 0.531,2.021 0.719,2.302 0.188,0.281 18 true ii 4.021,2.021 4.281,2.302 0.26,0.281 18 true iii

Protective Tape

Remove in this Direction

Apply protective tape to the rear door trim board sub-assembly as shown in the illustration.

ii.

Using a moulding remover A, disengage the clips, claws and guides to remove the power window regulator switch assembly with rear door armrest base panel as shown in the illustration.

iii.

Disconnect the connector.

Hide Display 67604 5.REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

0.188,0.073 0.76,0.448 0.573,0.375 18 false i, ii 4.271,0.094 4.667,0.448 0.396,0.354 18 false iii 1.906,2.042 2.188,2.396 0.281,0.354 18 false iv

Place Hands Here

Remove in this Direction

Remove the 3 screws.

ii.

Disengage the clips and guide as shown in the illustration.

iii.

Disengage the claws to remove the rear door trim board sub-assembly as shown in the illustration.

iv.

Disengage the guides to disconnect the open lever rear door lock remote control cable and rear door lock and unlock knob inside locking cable as shown in the illustration.

Hide Display 69206C 6.REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Hide Display 67842E 7.REMOVE REAR DOOR SERVICE HOLE COVER

1.76,0.021 2.365,0.354 0.604,0.333 18 true i, ii

Remove the rear door service hole cover.

ii.

Remove any remaining butyl tape from the door.

Hide Display 86160B 8.REMOVE REAR SPEAKER ASSEMBLY

Click hereAudio / Visual / Telematics>AUDIO / VIDEO>REAR DOOR SPEAKER>REMOVAL202201,999999,_56,_111966,_0499965,RM100000001Z0ZT_01_0039,

Hide Display 68630 9.REMOVE REAR DOOR CHECK ASSEMBLY

Hide Display 67872 10.REMOVE REAR DOOR WEATHERSTRIP

Hide Display 68174A 11.REMOVE REAR DOOR GLASS INNER WEATHERSTRIP

0,0 0,0 false

Remove in this Direction

Hide Display 68197A 12.REMOVE REAR DOOR FRONT BELT SEAL

Hide Display 68199 13.REMOVE REAR DOOR REAR BELT SEAL

Hide Display 67674A 14.REMOVE REAR DOOR FRAME GARNISH

Hide Display 68152C 15.REMOVE REAR DOOR GLASS RUN

Hide Display 67408E 16.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Hide Display 68124B 17.REMOVE REAR DOOR QUARTER WINDOW GLASS

0,0 0,0 false

Remove in this Direction

Hide Display 68189 18.REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

Hide Display 68104 19.REMOVE REAR DOOR GLASS SUB-ASSEMBLY

0.5,0.313 0.781,0.667 0.281,0.354 18 false i 4.229,0.438 4.51,0.792 0.281,0.354 18 false ii 2.625,1.813 2.906,2.167 0.281,0.354 18 false iii

Move in this Direction

Connect the rear power window regulator switch assembly.

ii.

Connect the cable to the negative (-) auxiliary battery terminal.

iii.

Lower the rear door glass sub-assembly to the bottom.

3.917,0.125 4.26,0.479 0.344,0.354 18 false ii 0.729,0.125 1.01,0.479 0.281,0.354 18 false i 2.563,2.042 2.917,2.396 0.354,0.354 18 false iii

Remove in this Direction (1)

Remove in this Direction (2)

Disconnect the cable from the negative (-) auxiliary battery terminal.

ii.

Disconnect the rear power window regulator switch assembly.

iii.

Remove the rear door glass sub-assembly as shown in the illustration.

NOTICE:: Do not damage the rear door glass sub-assembly.

Hide Display 20.REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

Hide Display 69060A 21.REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click here(

202307,999999,_58,_115226,_0510792,RM100000002CO91_01_0012,)

Hide Display 69240 22.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

0,0 0,0 false

Remove in this Direction (1)

Remove in this Direction (2)

Hide Display 69227L 23.REMOVE REAR DOOR OUTSIDE HANDLE COVER

5.177,0.844 5.49,0.844 false 0.531,0.115 1.292,0.448 0.76,0.333 18 false i, ii 5.563,0.76 5.875,0.958 0.313,0.198 10 false *1

*1	Hole Plug	-	-
	Remove in this Direction	-	-

Remove the hole plug.

ii.

Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover as shown in the illustration.

HINT:: The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

Hide Display 69241G 24.REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD

0,0 0,0 false

Remove in this Direction

Hide Display 69242G 25.REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD

0,0 0,0 false

Remove in this Direction

Hide Display 69204A 26.REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

0.688,0.052 0.969,0.406 0.281,0.354 18 false i 4.188,0.042 4.469,0.396 0.281,0.354 18 false ii

Remove in this Direction

Using a T30 "TORX" socket wrench, loosen the screw.

ii.

Remove the rear door outside handle frame sub-assembly as shown in the illustration.

Hide Display 27.REMOVE HOLE PLUG

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR OUTSIDE MOULDING>REMOVAL202201,999999,_59,_114126,_0505936,RM100000001ZPFT_01_0012,

Hide Display 75078 28.REMOVE REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY

Click here(

202201,999999,_59,_114126,_0505936,RM100000001ZPFT_01_0011,)

Hide Display 75076 29.REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

Click here(

202201,999999,_59,_114126,_0505936,RM100000001ZPFT_01_0010,)

Hide Display 75740 30.REMOVE REAR DOOR BELT MOULDING ASSEMBLY

Click here(

202307,999999,_59,_114126,_0505934,RM100000002BK2J_01_0199,)

Hide Display 75762B 31.REMOVE REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click here(

202307,999999,_59,_114126,_0505934,RM100000002BK2J_01_0197,)

Hide Display 75766B 32.REMOVE REAR DOOR WINDOW FRAME MOULDING (REAR PILLAR SIDE)

Click here(

202307,999999,_59,_114126,_0505934,RM100000002BK2J_01_0196,)

Hide Display 75764A 33.REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

Click here(

202307,999999,_59,_114126,_0505934,RM100000002BK2J_01_0195,)

Hide Display 67003C 34.REMOVE REAR DOOR PANEL CUSHION

Hide Display 67837C 35.REMOVE REAR DOOR DUST PROOF SEAL

Hide Display 75792 36.REMOVE DOOR WINDOW FRAME MOULDING CLIP