RM38T0EC _58 Vehicle Interior _115226 DOOR LOCK _0510792 REAR DOOR LOCK A

DOOR LOCK  REAR DOOR LOCK  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B643103N01
3.354,5.365 4.438,5.531 1.083,0.167 0.052,3.5 1.135,3.667 1.083,0.167 2.354,0.969 2.667,0.969 false 0.677,1.74 1.052,1.74 false 3.521,3.292 3.729,2.927 3.729,2.927 3.896,2.927 false 5.125,4.479 5.438,4.479 false 2.24,3.573 2.198,3.031 2.198,3.031 2.063,3.031 false 3.438,3.531 3.708,3.854 3.708,3.854 3.875,3.854 false 1.906,4.281 2.417,4.073 2.417,4.073 2.615,4.073 false 4.438,5.448 4.75,5.448 false 1.146,3.594 1.458,3.594 false 1.521,3.646 1.771,3.865 0.25,0.219 10 false x3 2.896,4.01 3.083,4.219 0.188,0.208 10 false ● 4.906,5.385 5.156,5.604 0.25,0.219 10 false x2 3.979,3.729 4.26,4.083 0.281,0.354 18 false 1 3.979,2.781 4.26,3.135 0.281,0.354 18 false 2 3.031,3.948 3.313,4.302 0.281,0.354 18 false 3 1.844,2.885 2.125,3.24 0.281,0.354 18 false 4 0.469,1.573 0.75,1.927 0.281,0.354 18 false 5 5.49,4.344 5.771,4.698 0.281,0.354 18 false 6 2.146,0.833 2.427,1.188 0.281,0.354 18 false 7 3.448,5.385 5.896,5.542 2.448,0.156 8 false 8.5 (87, 75 in.*lbf) 0.104,3.51 1.302,3.688 1.198,0.177 8 false 5.5 (56, 49 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR DOOR LOCK AND UNLOCK KNOB INSIDE LOCKING CABLE 69780E - - -
2 OPEN LEVER REAR DOOR LOCK REMOTE CONTROL CABLE 69740E - - -
3 DOOR LOCK WIRING HARNESS SEAL 69318D (Click here) - -
4 REAR DOOR LOCK WITH MOTOR ASSEMBLY 69060A (Click here) - -
5 REAR DOOR GLASS SUB-ASSEMBLY 68104 - - -
6 REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 67408H - - -
7 REAR DOOR GLASS RUN 68152C - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
V100135

MP grease - -

B642744N01
0.083,3 1.083,3.167 1,0.167 6.542,0.177 6.865,0.177 false 1.625,3.625 1.25,3.083 1.25,3.083 1.083,3.083 false 2.5,0.75 2.417,0.917 2.417,0.917 2.25,0.917 false 2,1.677 2.323,1.677 false 1.177,2.625 1.5,2.625 false 0.917,4.188 1.24,4.188 false 6.594,0.76 6.844,0.76 false 4.646,4.25 4.865,4.25 false 6.24,5.198 6.563,5.198 false 1.333,3.729 1,3.417 1,3.417 0.833,3.417 false 6.583,0.438 6.906,0.438 false 4.365,4.177 4.521,4.375 0.156,0.198 10 false ● 2.01,4.688 2.292,5.042 0.281,0.354 10 false x2 4.479,4.125 4.76,4.479 0.281,0.354 18 false 8 1.917,0.75 2.417,1.104 0.5,0.354 18 false 9 1.281,4.063 1.781,4.417 0.5,0.354 18 false 10 0.854,2.458 1.354,2.813 0.5,0.354 18 false 11 1.667,1.51 2.167,1.865 0.5,0.354 18 false 12 0.5,3.26 1,3.615 0.5,0.354 18 false 13 6.229,0.021 6.729,0.375 0.5,0.354 18 false 14 5.844,0.594 6.865,1 1.021,0.406 18 false 15, 16 5.833,0.26 6.802,0.625 0.969,0.365 18 false 17, 18 0.125,3.01 2.573,3.167 2.448,0.156 8 false 4.0 (41, 35 in.*lbf) 6.615,5.094 7.094,5.396 0.479,0.302 10 false ● *1

Procedure Part Name Code
Z101186

Z101188

Z101187

8 REAR DOOR SERVICE HOLE COVER 67842E (Click here) - -
9 REAR DOOR GLASS INNER WEATHERSTRIP 68174A - - -
10 REAR DOOR WEATHERSTRIP 67872 - - -
11 REAR DOOR TRIM BOARD SUB-ASSEMBLY 67604 - - -
12 REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL - - - -
13 REAR DOOR INSIDE HANDLE BEZEL PLUG 69284G - - -
14 CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL - - - -
15 INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL - - - (Click here)
16 INITIALIZE POWER WINDOW CONTROL SYSTEM - - - (Click here)
17 INSPECT POWER WINDOW OPERATION - (Click here) - -
18 INSPECT POWER DOOR LOCK CONTROL SYSTEM - (Click here) - -

*1 BUTYL TAPE - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 69780E 1.INSTALL REAR DOOR LOCK AND UNLOCK KNOB INSIDE LOCKING CABLE

Hide 69740E 2.INSTALL OPEN LEVER REAR DOOR LOCK REMOTE CONTROL CABLE

Hide 69318D 3.INSTALL DOOR LOCK WIRING HARNESS SEAL

Z101186

NOTICE:

When reusing the rear door lock with motor assembly.



Hide 69060A 4.INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

Z101186

NOTICE:
·

When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.

·

Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

·

Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.




a.
B632386C01
1.344,0.052 1.625,0.406 0.281,0.354 18 false i
V100155

MP Grease - -


i.

Apply MP grease to the sliding parts of the rear door lock with motor assembly.



b.
B633426C01
2.813,0.844 2.99,1.073 true 0.302,0.031 0.583,0.385 0.281,0.354 18 false i 3.708,0.042 4.313,0.333 0.604,0.292 18 true ii, iii 2.927,1.094 3.167,1.323 0.24,0.229 10 true *1
*1 Release Plate - -
V113147

Install in this Direction - -


i.

Connect the release plate as shown in the illustration.

HINT:

Make sure that the release plate is securely connected to the rear door lock with motor assembly.



ii.

Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)


iii.

Connect the connector.



Hide 68104 5.INSTALL REAR DOOR GLASS SUB-ASSEMBLY

Hide 68152C 7.INSTALL REAR DOOR GLASS RUN

Hide 67842E 8.INSTALL REAR DOOR SERVICE HOLE COVER

Z101186

Click here(Click here)

Hide 68174A 9.INSTALL REAR DOOR GLASS INNER WEATHERSTRIP

Hide 67872 10.CONNECT REAR DOOR WEATHERSTRIP

Hide 12.INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Hide 69284G 13.INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

Hide 15. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART