RM38T0EC _58 Vehicle Interior _115226 DOOR LOCK _0510791 FRONT DOOR LOCK A

DOOR LOCK  FRONT DOOR LOCK  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B633882N01
0.563,0.083 3.667,1.135 3.104,1.052 0.438,2.698 1.521,2.865 1.083,0.167 0.333,3.885 1.417,4.052 1.083,0.167 1.583,3.25 2.667,3.417 1.083,0.167 2.948,1.417 4.031,1.583 1.083,0.167 2.938,0.625 2.583,0.625 false 1.99,0.802 1.604,0.802 false 5.156,4.729 4.802,4.729 false 1.198,2.021 1.021,2.021 false 3.021,3.333 2.667,3.333 false 3.854,3.302 3.708,3.302 3.708,3.302 3.552,3.635 false 3.771,4.469 3.604,4.469 3.604,4.469 3.521,4.094 false 1.979,5.188 1.625,5.188 false 2.021,4.5 1.677,4.5 false 2.729,4.875 2.583,4.875 2.583,4.875 2.469,4.281 false 1.875,2.781 1.521,2.781 false 3.448,2.844 3.094,2.844 false 1.51,0.5 1.125,0.5 false 1.76,3.969 1.417,3.969 false 4.625,1.917 4.208,1.5 4.208,1.5 4.042,1.5 false 0.698,1.865 1.094,2.198 0.396,0.333 18 false 10 2.031,2.698 2.375,2.896 0.344,0.198 10 false x2 1.802,3.99 2.146,4.188 0.344,0.198 10 false x3 1.26,4.385 1.604,4.583 0.344,0.198 10 false ● 0.635,0.146 1.01,0.385 0.375,0.24 12 false *A 3.854,4.313 4.25,4.646 0.396,0.333 18 false 1 3.927,3.146 4.323,3.479 0.396,0.333 18 false 2 1.438,5.042 1.833,5.375 0.396,0.333 18 false 3 1.406,4.333 1.802,4.667 0.396,0.333 18 false 4 1.396,0.635 1.792,0.969 0.396,0.333 18 false 6 3.052,4.74 3.448,5.073 0.396,0.333 18 false 5 3,0.458 3.313,0.813 0.313,0.354 18 false 7 2.896,2.688 3.292,3.021 0.396,0.333 18 false 8 4.583,4.583 4.979,4.917 0.396,0.333 18 false 9 0.427,3.896 2.385,4.156 1.958,0.26 8 false 5.5 (56, 49 in.*lbf) 0.531,2.708 2.229,3.042 1.698,0.333 8 false 8.0 (82, 71 in.*lbf) 1.667,3.26 3.125,3.563 1.458,0.302 8 false 8.5 (87, 75 in.*lbf) 0.917,0.427 1.26,0.625 0.344,0.198 10 false *1 3.042,1.438 5.49,1.594 2.448,0.156 8 false 4.0 (41, 35 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT DOOR INSIDE LOCK AND UNLOCK KNOB LOCKING CABLE 69760B - - -
2 OPEN LEVER FRONT DOOR LOCK REMOTE CONTROL CABLE 69720D - - -
3 FRONT DOOR LOCK COVER SUB-ASSEMBLY 69036A - - -
4 DOOR LOCK WIRING HARNESS SEAL 69318C (Click here) - -
5 FRONT DOOR LOCK WITH MOTOR ASSEMBLY 69040A (Click here) - -
6 FRONT DOOR LOCK CYLINDER ASSEMBLY - - - -
7 FRONT DOOR OUTSIDE HANDLE ASSEMBLY 69220 - - -
8 FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 67404F - - -
9 FRONT DOOR GLASS RUN 68151D - - -
10 FRONT DOOR GLASS SUB-ASSEMBLY 68102 - - -

*A for Driver Side - -
*1 HOLE PLUG - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
V100135

MP grease - -

B633883N01
4.427,3.354 6.76,4.781 2.333,1.427 0.083,3.5 1.083,3.667 1,0.167 6.813,0.177 6.5,0.177 false 1.531,1.313 1.219,1.313 false 4.51,5.219 4.198,5.219 false 1.729,3.135 1.417,3.135 false 0.958,4.167 0.583,4.167 false 0.958,5.104 0.594,5.104 false 6.313,3.906 6.313,4.24 false 5.042,3.906 5.042,4.24 false 6.833,0.438 6.521,0.438 false 5.594,3.354 5.594,4.792 false 1.417,4 1.25,3.583 1.25,3.583 1.083,3.583 false 6.802,0.75 6.521,0.75 false 1.75,4.719 2.031,5.073 0.281,0.354 10 false x2 4.479,3.406 4.813,3.677 0.333,0.271 12 false *A 5.635,3.396 5.969,3.667 0.333,0.271 12 false *B 3.604,5.51 3.917,5.792 0.313,0.281 10 false x3 4.563,5.063 5.083,5.469 0.521,0.406 18 false 11 0.875,1.156 1.396,1.563 0.521,0.406 18 false 12 1.083,3.021 1.604,3.427 0.521,0.406 18 false 13 0.25,4.938 0.771,5.344 0.521,0.406 18 false 16 6.177,4.271 6.698,4.677 0.521,0.406 18 false 14 4.917,4.281 5.438,4.688 0.521,0.406 18 false 15 0.292,3.979 0.813,4.385 0.521,0.406 18 false 17 6.156,0.01 6.677,0.417 0.521,0.406 18 false 18 5.76,0.625 6.792,0.99 1.031,0.365 18 false 19, 20 5.771,0.292 6.698,0.688 0.927,0.396 18 false 21, 22 0.125,3.51 2.573,3.667 2.448,0.156 8 false 4.0 (41, 35 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

11 FRONT DOOR SERVICE HOLE COVER 68102 - - -
12 FRONT DOOR GLASS INNER WEATHERSTRIP 67832 - - -
13 FRONT DOOR TRIM BOARD SUB-ASSEMBLY 68172A - - -
14 POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL 67602 - - -
15 MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL - - - -
16 DOOR ASSIST GRIP COVER - - - -
17 FRONT DOOR INSIDE HANDLE BEZEL PLUG 74646 - - -
18 CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 69284F - - -
19 INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL - - - (Click here)
20 INITIALIZE POWER WINDOW CONTROL SYSTEM - - - (Click here)
21 INSPECT POWER WINDOW OPERATION - (Click here) - -
22 INSPECT POWER DOOR LOCK CONTROL SYSTEM - (Click here) - -

*A for Driver Side *B for Front Passenger Side
V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 69760B 1.INSTALL FRONT DOOR INSIDE LOCK AND UNLOCK KNOB LOCKING CABLE

Hide 69720D 2.INSTALL OPEN LEVER FRONT DOOR LOCK REMOTE CONTROL CABLE

Hide 69036A 3.INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY

Hide 69318C 4.INSTALL DOOR LOCK WIRING HARNESS SEAL

Z101186

NOTICE:

When reusing the front door lock with motor assembly.



Hide 69040A 5.INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Z101186

NOTICE:
·

When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.

·

Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

·

Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.




a.
B632385C01
1.344,0.052 1.625,0.406 0.281,0.354 18 false i
V100155

MP Grease - -


i.

Apply MP grease to the sliding parts of the front door lock with motor assembly.



b.
B632384C01
0.417,0.104 0.698,0.458 0.281,0.354 18 true i 3.979,0.094 4.573,0.438 0.594,0.344 18 true ii, iii
V113147

Install in this Direction - -


i.

Connect the front door lock open rod as shown in the illustration.

HINT:

Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.



ii.

Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)


iii.

Connect the connector.



Hide 6.INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Hide 69220 7.INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side)

Hide 68151D 9.INSTALL FRONT DOOR GLASS RUN

Hide 67832 11.INSTALL FRONT DOOR SERVICE HOLE COVER

Hide 68172A 12.INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP

Hide 14.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

Hide 15.INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

Hide 74646 16.INSTALL DOOR ASSIST GRIP COVER

Hide 69284F 17.INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

Hide 19. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART