RM38T0EC _55 Steering _112968 STEERING GEAR / LINKAGE _0503003 STEERING GEAR A

STEERING GEAR / LINKAGE  STEERING GEAR  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B576156N05
0.76,4.833 1.51,5 0.75,0.167 0.719,4.792 1.552,5.042 0.833,0.25 3.125,5.479 3.958,5.646 0.833,0.167 3.083,5.438 4,5.688 0.917,0.25 5.792,0.99 6.542,1.156 0.75,0.167 5.75,0.948 6.583,1.198 0.833,0.25 4.969,3.969 5.719,4.135 0.75,0.167 3.833,3.344 4.667,3.677 0.833,0.333 2.115,1.469 2.948,1.802 0.833,0.333 2.073,1.427 2.99,1.833 0.917,0.406 3.792,3.302 4.708,3.719 0.917,0.417 6.552,0.188 6.875,0.188 false 6.677,0.542 6.792,0.542 false 5.333,0.49 5.635,0.49 false 4.885,1.073 5.208,1.073 false 5.063,1.781 5.208,1.781 false 4.448,2.729 4.573,2.552 4.573,2.552 4.708,2.552 false 5.229,3.333 5.438,3.177 5.438,3.177 5.573,3.177 false 6.385,4.74 6.563,4.74 false 2.448,2.156 2.625,2.156 2.625,2.156 2.781,2 false 3.604,1.24 3.76,1.24 3.76,1.24 3.885,1.479 false 1.51,4.927 1.844,4.927 false 2.792,5.563 3.125,5.563 false 1.823,0.865 2.156,0.865 false 5.719,4.063 6.052,4.063 false 6.156,0.781 6.156,0.99 false 1.906,5.177 1.906,5.385 false 4.667,3.5 4.833,3.5 4.833,3.5 4.896,3.167 false 3.219,2.167 3.125,1.646 3.125,1.646 2.958,1.646 false 3.448,1.104 3.604,1.302 0.156,0.198 10 false ● 1.865,5.354 2.021,5.552 0.156,0.198 10 false ● 0.823,4.833 1.479,5.01 0.656,0.177 8 false 49 (500, 36) 3.167,5.469 3.958,5.646 0.792,0.177 8 false 133 (1356, 98) 5.021,3.958 5.698,4.125 0.677,0.167 8 false 13 (133, 10) 5.854,0.99 6.51,1.167 0.656,0.177 8 false 64 (653, 47) 2.198,0.688 2.552,0.969 0.354,0.281 18 false 10 1.563,2.01 2.458,2.323 0.896,0.313 18 false 2, 6, 13 3.979,1.438 4.177,1.625 0.198,0.188 10 false x2 4.667,0.885 4.865,1.167 0.198,0.281 18 false 9 5.49,1.646 5.688,1.927 0.198,0.281 18 false 7 5,2.406 5.198,2.688 0.198,0.281 18 false 3 5.865,3.01 6.76,3.323 0.896,0.313 18 false 1, 5, 12 6.615,4.563 6.813,4.844 0.198,0.281 18 false 4 2.802,5.573 3,5.76 0.198,0.188 10 false x2 2,4.833 2.198,5.021 0.198,0.188 10 false x2 2.052,5.052 2.25,5.24 0.198,0.188 10 false x2 6.25,0.021 6.656,0.344 0.406,0.323 18 false 11 5.104,0.313 5.302,0.594 0.198,0.281 18 false 8 5.781,0.385 6.146,0.667 0.365,0.281 18 false 14, 2.156,1.49 2.969,1.792 0.813,0.302 8 false 74 (755, 55) 3.875,3.365 4.677,3.667 0.802,0.302 8 false 74 (755, 55) 2.156,1.625 3.99,1.781 1.833,0.156 8 false 61.3 (625, 45)* 3.875,3.49 5.063,3.74 1.188,0.25 8 false 61.3 (625, 45)* 6.396,0.438 6.74,0.667 0.344,0.229 12 false (*A) 6.094,0.385 6.417,0.677 0.323,0.292 18 false 15

Procedure Part Name Code
Z101186

Z101188

Z101187

1 TEMPORARILY TIGHTEN TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
2 TEMPORARILY TIGHTEN TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -
3 STEERING LINK ASSEMBLY - (Click here) - -
4 WIRING HARNESS CLAMP BRACKET 82715Z - - -
5 CONNECT TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
6 CONNECT TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -
7 NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 45025D (Click here) - -
8 NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 45260 (Click here) - -
9 COLUMN HOLE COVER SILENCER SHEET 45259A - - -
10 FRONT WHEELS - - - -
11 INSPECT AND ADJUST FRONT WHEEL ALIGNMENT - (Click here) - -
12 FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
13 FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -
14 PERFORM END POSITION INITIAL SETTING - - - (Click here)
15 PERFORM CALIBRATION - - - (Click here)

*A w/ Panoramic view monitor system - -
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part * For use with SST

PROCEDURE

Hide 45047 1.TEMPORARILY TIGHTEN TIE ROD END SUB-ASSEMBLY LH

a.
B582169C01
3.323,0.854 3.417,1.281 3.417,1.281 3.5,0.865 true 3.344,1.281 3.563,1.479 0.219,0.198 10 false *a 1.833,0.042 2.083,0.302 0.25,0.26 18 false i
*a Matchmark - -


i.

Temporarily install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.




Hide 45046 2.TEMPORARILY TIGHTEN TIE ROD END SUB-ASSEMBLY RH

Hide 3.INSTALL STEERING LINK ASSEMBLY

a.
B576172C01
6.135,1.073 6.25,1.25 true 0.219,0 0.354,0.302 0.135,0.302 18 false i 3.677,0 3.844,0.281 0.167,0.281 18 false ii 1.896,1.969 2.188,2.292 0.292,0.323 18 false iii 6.292,1.24 6.49,1.406 0.198,0.167 10 true *a
*a Protrusion - -
V113147

Insert in this Direction - -


i.

Insert the steering link assembly as shown in the illustration.


ii.

Align the protrusion of the steering link assembly with the hole of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.


iii.

Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

Torque:
133 N*m (1356 kgf*cm, 98 ft.*lbf)

NOTICE:
·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

·

Make sure to tighten the bolts starting from the left side of the vehicle.





Hide 82715Z 4.INSTALL WIRING HARNESS CLAMP BRACKET

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)

Hide 45047 5.CONNECT TIE ROD END SUB-ASSEMBLY LH

a.
B582173C01
2.844,1.375 3.073,1.156 true 2.635,1.302 2.823,1.469 0.188,0.167 10 true *a 2.771,0.854 2.938,1.104 0.167,0.25 18 true ii 3.656,1.01 3.792,1.26 0.135,0.25 18 true i
*a Cotter Pin - -


i.

Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:
49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:
·

Do not damage the ball joint dust cover.

·

Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.




ii.

Install a new cotter pin.



Hide 45046 6.CONNECT TIE ROD END SUB-ASSEMBLY RH

Hide 45025D 7.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

a.
B576169N01
2.323,0.052 2.458,0.24 0.135,0.188 10 false A 3.896,1.938 4.031,2.125 0.135,0.188 10 false B 1.854,0.01 2.052,0.271 0.198,0.26 18 false i

i.

Connect the No. 1 steering column hole cover sub-assembly by the below procedure.

1. Engage the clip (B) to the vehicle body.

2. Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.

NOTICE:
·

Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.

·

Check that the No. 1 steering column hole cover sub-assembly is securely installed.

·

Check that the No. 1 steering column hole cover sub-assembly and vehicle body are in close contact with one another.





Hide 45260 8.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Z101186

Click here(Click here)

Hide 45047 12.FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY LH

a.
B576167C02
4.49,2.427 4.49,2.26 false 3.438,2.458 3.75,2.615 0.313,0.156 10 false *a 1.896,0 2.073,0.271 0.177,0.271 18 false i 4.354,2.458 4.813,2.656 0.458,0.198 10 false SST
*a Torque Wrench Fulcrum Length - -


i.

Using SST, tighten the tie rod end sub-assembly lock nut.

SST
09612-24014  (09617-24011)

Torque:
Specified Tightening Torque : 74 N*m (755 kgf*cm, 55 ft.*lbf)

HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using SST (fulcrum length of 52.7 mm (2.07 in.)) + torque wrench (fulcrum length of 255 mm (10.04 in.)): 61.3 N*m (625 kgf*cm, 45 ft.*lbf)





Hide 45046 13.FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY RH