RM38T0EC _53 Suspension _112967 REAR SUSPENSION _0503000 REAR AXLE BEAM A

REAR SUSPENSION REAR AXLE BEAM INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

0.573,2.979 1.313,3.146 0.74,0.167 0.531,2.938 1.354,3.188 0.823,0.25 3.135,3.5 3.875,3.667 0.74,0.167 3.094,3.458 3.917,3.708 0.823,0.25 2.896,3.208 3.635,3.375 0.74,0.167 2.854,3.167 3.677,3.417 0.823,0.25 3.927,2.802 5,2.969 1.073,0.167 6.021,1.844 7.094,2.01 1.073,0.167 6.167,3.563 6.906,3.729 0.74,0.167 6.125,3.521 6.948,3.771 0.823,0.25 4.24,2.219 4.406,2.052 4.406,2.052 4.573,2.052 false 3.25,2.604 3.396,2.698 3.396,2.698 3.563,2.698 false 1.99,2.552 2.156,2.552 2.156,2.552 2.313,2.74 false 6.333,2.427 6.646,2.427 false 5.656,3.021 5.917,3.021 false 5.823,2.125 5.854,1.927 5.854,1.927 6.021,1.927 false 4.458,2.49 4.458,2.792 false 3.26,3.042 3.26,3.198 false 3.875,3.583 4.135,3.583 false 1.313,3.063 1.573,3.063 false 5.813,3.458 6,3.646 6,3.646 6.167,3.646 false 4.729,3.083 4.729,3.354 false 6.219,2.854 6.5,3.208 0.281,0.354 18 false 1 3.885,2.521 4.167,2.875 0.281,0.354 18 false 2 6.677,2.313 6.958,2.667 0.281,0.354 10 false *1 4.635,1.958 4.917,2.313 0.281,0.354 10 false *2 1.813,2.458 2.094,2.813 0.281,0.354 10 false *3 4.635,3.365 4.917,3.719 0.281,0.354 10 false *3 3.333,2.917 3.615,3.271 0.281,0.354 10 false x4 5.896,3.344 6.177,3.698 0.281,0.354 10 false x4 2.979,3.208 3.74,3.438 0.76,0.229 8 false 90 (918, 66) 3.198,3.51 3.958,3.74 0.76,0.229 8 false 17 (173, 13) 0.615,2.979 1.375,3.208 0.76,0.229 8 false 17 (173, 13) 4,2.813 5.042,3.021 1.042,0.208 8 false 8.0 (82, 71 in.*lbf) 6.104,1.844 7.094,2.031 0.99,0.188 8 false 8.0 (82, 71 in.*lbf) 6.229,3.563 6.99,3.792 0.76,0.229 8 false 90 (918, 66)

Procedure		Part Name Code
1	REAR SUSPENSION ARM BRACKET LH	48727	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0151,)	-	-
2	REAR SUSPENSION ARM BRACKET RH	48717	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0170,)	-	-

*1	SKID CONTROL SENSOR WIRE LH	*2	SKID CONTROL SENSOR WIRE RH
*3	REAR BRAKE TUBE FLEXIBLE HOSE	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : Nm (kgfcm, ft.*lbf)		Nm (kgfcm, ft.*lbf): Specified torque

3.813,0.917 4.229,0.917 false 5.792,1.917 6.083,1.917 false 4.188,2.25 4.521,2.25 false 2.104,1.083 2.438,1.083 false 5.083,3.031 5.333,3.031 false 2.167,1.75 2.573,1.75 false 4.906,3.75 5.24,3.75 false 2.167,2.333 2.333,2.333 2.333,2.333 2.479,2.563 false 4.583,5.135 4.75,5.417 4.75,5.417 4.917,5.417 false 4.542,0.74 5.469,1.083 0.927,0.344 18 false 4 6.458,1.719 6.906,2.021 0.448,0.302 18 false 4 3.938,2.073 4.49,2.427 0.552,0.354 18 false 7 1.854,0.917 2.406,1.271 0.552,0.354 18 false 8 5.677,2.906 6.229,3.26 0.552,0.354 18 false 9 1.771,1.583 2.323,1.938 0.552,0.354 18 false 10 5.302,3.583 5.854,3.938 0.552,0.354 18 false 5 1.927,2.177 2.479,2.531 0.552,0.354 18 false 6 5.292,5.26 5.844,5.615 0.552,0.354 18 false 3

Procedure		Part Name Code
3	TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY	42110F	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0157,)	-	-
4	SEPARATE REAR SHOCK ABSORBER ASSEMBLY	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0153,)	-	-
5	REAR LOWER COIL SPRING INSULATOR LH	48258C	-	-	-
6	REAR LOWER COIL SPRING INSULATOR RH	48258B	-	-	-
7	REAR UPPER COIL SPRING INSULATOR LH	48259A	-	-	-
8	REAR UPPER COIL SPRING INSULATOR RH	48257C	-	-	-
9	REAR COIL SPRING LH	48231B	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0163,)	-	-
10	REAR COIL SPRING RH	48231A	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0163,)	-	-

5.708,0.813 6.542,0.979 0.833,0.167 5.667,0.771 6.583,1.021 0.917,0.25 4.76,3.135 5.677,3.385 0.917,0.25 4.615,3.531 5.615,3.698 1,0.167 2.646,0.229 3.479,0.563 0.833,0.333 2.604,0.188 3.521,0.604 0.917,0.417 3.771,2.01 4.604,2.344 0.833,0.333 3.729,1.969 4.646,2.385 0.917,0.417 3.01,1.542 4.01,1.708 1,0.167 1.563,2.969 2.396,3.135 0.833,0.167 4.802,3.177 5.635,3.344 0.833,0.167 1.521,2.927 2.438,3.177 0.917,0.25 3.688,3.073 4.521,3.24 0.833,0.167 3.646,3.031 4.563,3.281 0.917,0.25 5.396,1.906 5.552,1.906 5.552,1.906 5.635,2.135 false 3.802,1.208 3.719,1.052 3.719,1.052 3.594,1.052 false 3.656,0.792 3.906,0.792 false 5.885,5.594 5.719,5.594 5.719,5.594 5.625,5.188 false 1.021,0.771 0.865,0.25 0.865,0.25 0.698,0.25 false 1.917,2.427 1.917,2.094 false 6.104,3.948 6.219,3.292 6.219,3.292 6.385,3.292 false 4.208,0.958 4.208,1.146 false 4.969,5.104 5.135,5.104 5.135,5.104 5.219,4.729 false 1.083,2 1.25,2 1.25,2 1.417,1.573 false 5.219,0.969 5.531,0.896 5.531,0.896 5.698,0.896 false 5.615,3.615 5.771,3.615 5.771,3.615 5.917,3.365 false 4.156,0.917 4.156,0.396 false 4.417,0.479 4.417,0.385 4.417,0.385 3.479,0.385 false 5.563,2.74 5.563,2.177 5.563,2.177 4.615,2.177 true 5.146,2.677 5.146,2.177 false 4.99,0.542 5.156,0.542 false 4.573,0.844 4.573,1.083 false 4.021,1.625 4.188,1.625 4.188,1.625 4.813,1.542 false 4.51,1.865 4.656,1.865 4.656,1.865 4.823,1.74 false 4.875,2.385 5.073,2.385 false 5.646,3.26 5.802,3.26 5.802,3.26 5.969,2.813 false 4.708,4 5.042,4 false 5.177,2.979 5.333,2.979 5.333,2.979 5.479,2.76 false 2.396,3.052 2.646,3.052 false 3.281,2.365 3.51,3.156 3.51,3.156 3.677,3.156 false 6.448,1.646 6.563,1.646 6.563,1.646 6.563,2.51 false 4.51,2.552 4.677,2.552 4.677,2.552 4.74,2.688 false 4.188,2.406 4.646,2.74 0.458,0.333 18 false 21 5.271,1.802 5.427,2 0.156,0.198 10 false ● 3.219,0.875 3.573,1.219 0.354,0.344 18 false 22 3.531,0.677 3.688,0.875 0.156,0.198 10 false ● 6.115,1.458 6.438,1.771 0.323,0.313 18 false 19 5.74,2.771 5.99,3.021 0.25,0.25 10 false x2 5.479,0.354 5.875,0.719 0.396,0.365 18 false 20 6.198,5.417 6.563,5.698 0.365,0.281 18 false 17 0.385,0.094 0.833,0.448 0.448,0.354 18 false 18 3.375,2.229 3.625,2.479 0.25,0.25 10 false x4 1.823,2.417 2.083,2.708 0.26,0.292 10 false *2 6.635,3.146 7.083,3.5 0.448,0.354 18 false 15 4.219,1.667 4.667,2.021 0.448,0.354 18 false 16 4.594,4.927 5.042,5.281 0.448,0.354 18 false 11 0.729,1.854 1.177,2.208 0.448,0.354 18 false 12 5.229,0.99 5.479,1.24 0.25,0.25 10 false x2 5.74,0.813 6.99,0.969 1.25,0.156 8 false 107 (1091, 79) 4.833,3.177 6.083,3.333 1.25,0.156 8 false 107 (1091, 79) 4.667,3.531 5.917,3.688 1.25,0.156 8 false 8.0 (82, 71 in.*lbf) 2.844,3.01 3.094,3.26 0.25,0.25 10 false x4 2.688,0.25 3.938,0.406 1.25,0.156 8 false 15.2 (155, 11) 2.688,0.385 3.938,0.542 1.25,0.156 8 false 13.4 (137, 10)* 3.813,2.021 5.063,2.177 1.25,0.156 8 false 15.2 (155, 11) 3.813,2.167 5.063,2.323 1.25,0.156 8 false 13.4 (137, 10)* 4.063,1.156 4.51,1.51 0.448,0.354 18 false 14 4.531,1.052 4.688,1.25 0.156,0.198 10 false ● 3.063,1.542 4.313,1.698 1.25,0.156 8 false 8.0 (82, 71 in.*lbf) 4.76,2.281 4.917,2.479 0.156,0.198 10 false ● 5.083,3.885 5.333,4.135 0.25,0.25 10 false *1 4.865,2.802 5.323,3.135 0.458,0.333 18 false 13 1.677,2.969 2.927,3.125 1.25,0.156 8 false 90 (918, 66) 3.792,3.063 5.042,3.219 1.25,0.156 8 false 90 (918, 66)

Procedure		Part Name Code
11	REAR AXLE HUB AND BEARING ASSEMBLY LH	42450B	-	-	-
12	REAR AXLE HUB AND BEARING ASSEMBLY RH	42450A	-	-	-
13	REAR NO. 4 BRAKE TUBE	47324	-	-	-
14	REAR NO. 3 BRAKE TUBE	47323	-	-	-
15	NO. 2 PARKING BRAKE WIRE ASSEMBLY	890C0A	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0145,)	-	-
16	NO. 1 PARKING BRAKE WIRE ASSEMBLY	890C0	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0144,)	-	-
17	REAR DISC (for LH Side)	42431	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0168,)	-	-
18	REAR DISC (for RH Side)	42431	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0169,)	-	-
19	REAR DISC BRAKE CALIPER ASSEMBLY LH	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0171,)	-	-
20	REAR DISC BRAKE CALIPER ASSEMBLY RH	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0171,)	-	-
21	REAR BRAKE TUBE FLEXIBLE HOSE LH	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0165,)	-	-
22	REAR BRAKE TUBE FLEXIBLE HOSE RH	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0165,)	-	-

*1	REAR DISC DUST COVER SUB-ASSEMBLY LH	*2	REAR DISC DUST COVER SUB-ASSEMBLY RH
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : Nm (kgfcm, ft.*lbf)		Nm (kgfcm, ft.*lbf): Specified torque
*	For use with a union nut wrench	●	Non-reusable part

3.271,4.677 4.188,4.844 0.917,0.167 3.229,4.635 4.229,4.885 1,0.25 0.917,1.583 1.833,1.75 0.917,0.167 0.875,1.542 1.875,1.792 1,0.25 3.719,2.333 4.469,2.5 0.75,0.167 3.677,2.292 4.51,2.542 0.833,0.25 6.583,0.271 6.833,0.271 false 6.594,0.708 6.76,0.708 false 5.792,1.875 6.083,1.875 false 4.583,4.417 5,4.917 5,4.917 5.167,4.917 false 4.188,4.76 4.479,4.76 false 1.948,4.667 2.281,4.667 false 0.917,1.667 0.75,1.667 0.75,1.667 0.448,2.365 false 4.469,2.417 5.302,2.417 5.302,2.417 5.302,2.229 false 4.615,2.417 4.615,1.885 false 3.229,0.792 3.594,0.792 false 5.01,0.104 6.646,0.427 1.635,0.323 18 false 23, 25, 28, 30 5.583,0.542 6.406,0.896 0.823,0.354 18 false 29, 31 6.438,1.76 6.99,2.115 0.552,0.354 18 false 27 5.51,4.792 6.063,5.146 0.552,0.354 18 false 26 3.292,4.677 5.125,4.833 1.833,0.156 8 false 140 (1428, 103) 2.333,4.51 2.885,4.865 0.552,0.354 18 false 24 2.896,0.635 3.448,1.146 0.552,0.51 18 false 27 0.938,1.583 2.771,1.74 1.833,0.156 8 false 140 (1428, 103) 3.781,2.333 5.615,2.49 1.833,0.156 8 false 49 (500, 36) 6.313,0.594 6.865,0.948 0.552,0.354 10 false (*A)

Procedure		Part Name Code
23	BLEED BRAKE LINE	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0152,)	-	-
24	REAR WHEELS	-	-	-	-
25	STABILIZE SUSPENSION	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0173,)	-	-
26	INSTALL REAR AXLE BEAM ASSEMBLY	42110F	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0174,)	-	-
27	INSTALL REAR SHOCK ABSORBER ASSEMBLY	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0161,)	-	-
28	CHECK FOR SPEED SENSOR SIGNAL	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0162,)	-	-
29	INSPECT REAR WHEEL ALIGNMENT	-	-	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0158,)
30	PLACE FRONT WHEELS FACING STRAIGHT AHEAD	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0159,)	-	-
31	PERFORM CALIBRATION	-	-	-	(202307,999999,_53,_112967,_0503000,RM100000002C3AD_01_0160,)

*A	w/ Panoramic view monitor system	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : Nm (kgfcm, ft.*lbf)	-	-

PROCEDURE

Hide Display 48727 1.INSTALL REAR SUSPENSION ARM BRACKET LH

HINT:: Perform this procedure only when replacement of the rear suspension arm bracket LH is necessary.

0.198,0.063 0.479,0.417 0.281,0.354 18 false i 3.875,0.073 4.156,0.427 0.281,0.354 18 false ii 2.104,1.99 2.375,2.25 0.271,0.26 18 true iii

Install the rear suspension arm bracket LH to the vehicle body with the 4 bolts.

Torque:: 90 N*m (918 kgf*cm, 66 ft.*lbf)

ii.

Install the rear brake tube flexible hose to the rear suspension arm bracket LH with the bolt.

Torque:: 17 N*m (173 kgf*cm, 13 ft.*lbf)

iii.

Engage the hook and install the skid control sensor wire LH to the rear suspension arm bracket LH with the bolt.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:: Do not twist the skid control sensor wire when installing it.

Hide Display 48717 2.INSTALL REAR SUSPENSION ARM BRACKET RH

HINT:: Perform this procedure only when replacement of the rear suspension arm bracket RH is necessary.

Hide Display 42110F 3.TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY

0.885,3.49 1.469,3.49 true 2.219,3.281 2.531,3.281 true 4.948,3.292 5.26,3.292 true 3.26,3.448 3.26,3.281 true 4.354,3.448 4.354,3.281 true 0.698,3.385 1.01,3.583 0.313,0.198 10 false *a 2.594,3.208 2.813,3.406 0.219,0.198 10 true *b 4.729,3.188 4.948,3.385 0.219,0.198 10 true *b 3.167,3.469 3.385,3.667 0.219,0.198 10 true *c 4.292,3.469 4.51,3.667 0.219,0.198 10 true *c 0.531,2.031 0.802,2.281 0.271,0.25 18 true ii 0.531,0.198 0.781,0.448 0.25,0.25 18 true i 1.146,1.135 1.302,1.333 0.156,0.198 10 true B 2.021,2.521 2.177,2.719 0.156,0.198 10 true A 6.333,1.198 6.49,1.396 0.156,0.198 10 true B 5.323,2.531 5.479,2.729 0.156,0.198 10 true A

*a	Engine Lifter	*b	Wooden Block
*c	Attachment	-	-

Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the rear suspension arm brackets LH and RH with the 2 bolts (B).

CAUTION:: Make sure to secure the rear axle beam assembly to prevent it from dropping.

ii.

Temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A) and 2 nuts.

NOTICE:: Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

Hide Display 4.SEPARATE REAR SHOCK ABSORBER ASSEMBLY

Click here(

202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0039,)

Hide Display 48258C 5.INSTALL REAR LOWER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202307,999999,_53,_112967,_0502999,RM100000002C3A9_01_0059,

Hide Display 48258B 6.INSTALL REAR LOWER COIL SPRING INSULATOR RH

Hide Display 48259A 7.INSTALL REAR UPPER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202307,999999,_53,_112967,_0502999,RM100000002C3A9_01_0060,

Hide Display 48257C 8.INSTALL REAR UPPER COIL SPRING INSULATOR RH

Hide Display 48231B 9.INSTALL REAR COIL SPRING LH

Click here(

202307,999999,_53,_112967,_0502999,RM100000002C3A9_01_0053,)

Hide Display 48231A 10.INSTALL REAR COIL SPRING RH

Hide Display 42450B 11.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB>INSTALLATION202307,999999,_52,_112268,_0500955,RM100000002C1ZA_02_0010,

Hide Display 42450A 12.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

Hide Display 47324 13.INSTALL REAR NO. 4 BRAKE TUBE

Hide Display 47323 14.INSTALL REAR NO. 3 BRAKE TUBE

Hide Display 890C0A 15.INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

Click here(

202307,999999,_53,_112967,_0502999,RM100000002C3A9_01_0054,)

Hide Display 890C0 16.INSTALL NO. 1 PARKING BRAKE WIRE ASSEMBLY

Hide Display 42431 17.INSTALL REAR DISC (for LH Side)

Click here(

202307,999999,_54,_115207,_0510708,RM100000002BUWU_05_0010,)

Hide Display 42431 18.INSTALL REAR DISC (for RH Side)

Hide Display 19.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

4.031,0.052 4.313,0.406 0.281,0.354 18 false i 0.521,0.125 1.104,0.396 0.583,0.271 18 true ii, iii 2.115,1.771 2.427,1.969 0.313,0.198 10 false *a

Torque Wrench Fulcrum Length

Install the rear disc brake caliper assembly LH with rear flexible hose LH with the 2 bolts.

Torque:: 107 N*m (1091 kgf*cm, 79 ft.*lbf)

ii.

Connect the rear flexible hose LH to the rear axle beam assembly with a new clip.

NOTICE:: Install the clip as far as it will go.

iii.

Using a union nut wrench, connect the rear No. 4 brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.

Torque:: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:: ·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202307,999999,_V1,_107171,_0486700,RM100000002CS4V,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)