RM38T0EC _53 Suspension _112967 REAR SUSPENSION _0503000 REAR AXLE BEAM A

REAR SUSPENSION  REAR AXLE BEAM  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
C475169N01
6.427,0.26 6.76,0.26 false 2.156,4.583 2.49,4.583 false 4.729,2.708 4.583,2.542 4.583,2.542 4.417,2.542 false 5.115,2.333 5.365,2.333 false 3.719,1.208 3.615,1.01 3.615,1.01 3.448,1.01 false 3.688,0.75 3.938,0.75 false 4.906,0.385 5.052,0.521 5.052,0.521 5.208,0.521 false 0.688,1.646 0.688,1.344 false 5.917,5.583 5.75,5.583 5.75,5.583 5.656,5.188 false 1.958,2.427 1.958,2.094 false 6.115,3.938 6.188,3.323 6.188,3.323 6.354,3.323 false 4.521,1.844 4.656,1.844 4.656,1.844 4.854,1.74 false 5.344,3.052 5.344,2.719 false 4.604,1.135 4.604,0.833 false 5.042,5.125 5.208,5.125 5.208,5.125 5.292,4.729 false 5.406,2.104 5.656,2.104 false 4.365,0.51 4.26,0.313 4.26,0.313 4.094,0.313 false 1.469,1.875 1.469,1.594 false 3.979,4.229 4.313,4.229 false 6.125,2.177 6.313,1.865 6.313,1.865 6.479,1.865 false 6.198,0.094 6.479,0.448 0.281,0.354 18 false 2 2.531,4.406 2.813,4.76 0.281,0.354 18 false 1 4.219,2.375 4.5,2.729 0.281,0.354 18 false 3 5.406,2.219 5.563,2.417 0.156,0.198 10 false 5.271,2 5.427,2.198 0.156,0.198 10 false 3.26,0.865 3.542,1.219 0.281,0.354 18 false 4 3.552,0.646 3.708,0.844 0.156,0.198 10 false 6.792,1.708 7.073,2.063 0.281,0.354 18 false 5 5.823,2.813 6.073,3.063 0.25,0.25 10 false x2 5.521,0.375 5.802,0.729 0.281,0.354 18 false 6 1.333,1.885 1.781,2.24 0.448,0.354 18 false 14 6.271,5.427 6.719,5.781 0.448,0.354 18 false 7 3.25,2.313 3.5,2.563 0.25,0.25 10 false x4 1.875,2.458 2.104,2.729 0.229,0.271 10 false *2 6.688,3.135 6.906,3.49 0.219,0.354 18 false 9 4.219,1.688 4.667,2.042 0.448,0.354 18 false 10 5.198,3.083 5.646,3.438 0.448,0.354 18 false 11 3.781,0.156 4.229,0.51 0.448,0.354 18 false 12 4.719,4.948 5.167,5.302 0.448,0.354 18 false 13 0.698,1.635 1.146,1.99 0.448,0.354 18 false 8 5.281,0.844 5.531,1.094 0.25,0.25 10 false x2 2.594,3.083 2.844,3.333 0.25,0.25 10 false x4 4.563,1.135 4.719,1.333 0.156,0.198 10 false 3.813,4.135 4.042,4.406 0.229,0.271 10 false *1

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR WHEELS - - - -
2 DRAIN BRAKE FLUID - - (Click here) -
3 REAR BRAKE TUBE FLEXIBLE HOSE LH - (Click here) - -
4 REAR BRAKE TUBE FLEXIBLE HOSE RH - (Click here) - -
5 REAR DISC BRAKE CALIPER ASSEMBLY LH - (Click here) - -
6 REAR DISC BRAKE CALIPER ASSEMBLY RH - (Click here) - -
7 REAR DISC (for LH Side) 42431 (Click here) - -
8 REAR DISC (for RH Side) 42431 (Click here) - -
9 NO. 2 PARKING BRAKE WIRE ASSEMBLY 890C0A (Click here) - -
10 NO. 1 PARKING BRAKE WIRE ASSEMBLY 890C0 (Click here) - -
11 REAR NO. 4 BRAKE TUBE 47324 - - -
12 REAR NO. 3 BRAKE TUBE 47323 - - -
13 REAR AXLE HUB AND BEARING ASSEMBLY LH 42450B (Click here) - -
14 REAR AXLE HUB AND BEARING ASSEMBLY RH 42450A (Click here) - -

*1 REAR DISC BRAKE DUST COVER SUB-ASSEMBLY LH *2 REAR DISC BRAKE DUST COVER SUB-ASSEMBLY RH
Non-reusable part - -

C438429N04
3.813,0.948 4.229,0.948 false 5.792,1.917 6.083,1.917 false 4.188,2.25 4.521,2.25 false 2.104,1.083 2.438,1.083 false 5.083,3.031 5.417,3.031 false 2.208,1.802 2.542,1.802 false 4.906,3.75 5.24,3.75 false 2.167,2.333 2.333,2.333 2.333,2.333 2.479,2.563 false 4.583,5.135 4.75,5.417 4.75,5.417 4.917,5.417 false 4.542,0.813 5.469,1.156 0.927,0.344 18 false 15, 22 6.375,1.75 7.115,2.094 0.74,0.344 18 false 15, 22 3.854,2.094 4.406,2.448 0.552,0.354 18 false 16 1.76,0.927 2.313,1.281 0.552,0.354 18 false 17 5.469,2.865 6.021,3.219 0.552,0.354 18 false 18 1.854,1.656 2.406,2.01 0.552,0.354 18 false 19 5.302,3.583 5.854,3.938 0.552,0.354 18 false 20 1.833,2.177 2.385,2.531 0.552,0.354 18 false 18 5.25,5.292 5.802,5.646 0.552,0.354 18 false 23

Procedure Part Name Code
Z101186

Z101188

Z101187

15 SEPARATE REAR SHOCK ABSORBER ASSEMBLY - (Click here) - -
16 REAR UPPER COIL SPRING INSULATOR LH 48259A - - -
17 REAR UPPER COIL SPRING INSULATOR RH 48257C - - -
18 REAR COIL SPRING LH 48231B - - -
19 REAR COIL SPRING RH 48231A - - -
20 REAR LOWER COIL SPRING INSULATOR LH 48258C - - -
21 REAR LOWER COIL SPRING INSULATOR RH 48258B - - -
22 TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY - (Click here) - -
23 REAR AXLE BEAM ASSEMBLY 42110F (Click here) - -

C467086N03
3.281,2.583 3.51,2.75 3.51,2.75 3.677,2.75 false 5.51,2.698 5.656,1.865 5.656,1.865 5.823,1.865 false 3.99,2.135 4.406,2.135 false 6.219,2.521 6.51,2.521 false 4.729,3.083 4.729,3.375 false 2.052,2.479 2.219,2.479 2.219,2.479 2.333,2.74 false 3.719,2.604 4.271,2.958 0.552,0.354 18 false 25 5.885,1.698 6.438,2.052 0.552,0.354 18 false 24 6.531,2.396 7.083,2.75 0.552,0.354 10 false *1 4.427,2.021 4.979,2.375 0.552,0.354 10 false *2 4.646,3.396 5.198,3.75 0.552,0.354 10 false *3 5.885,3.344 6.438,3.698 0.552,0.354 10 false x4 3.323,2.906 3.875,3.26 0.552,0.354 10 false x4 1.875,2.375 2.427,2.76 0.552,0.385 10 false *3

Procedure Part Name Code
Z101186

Z101188

Z101187

24 REAR SUSPENSION ARM BRACKET LH 48727 - - -
25 REAR SUSPENSION ARM BRACKET RH 48717 - - -

*1 SKID CONTROL SENSOR WIRE LH *2 SKID CONTROL SENSOR WIRE RH
*3 REAR BRAKE TUBE FLEXIBLE HOSE - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear axle beam assembly removal/ installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: for HEV Model

*2: for Gasoline Model

Rear wheel alignment adjustment Calibration
·

DTCs are stored

·

ABS warning light illuminates

·

Slip indicator light illuminates

·

VSC disabled or malfunctions


(Click here)*1
(Click here)*2
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*1: for Gasoline Model

Front camera system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Stop and start system*1 Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 2.DRAIN BRAKE FLUID

Z101186

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.



Hide 3.SEPARATE REAR BRAKE TUBE FLEXIBLE HOSE LH

Hide 4.SEPARATE REAR BRAKE TUBE FLEXIBLE HOSE RH

a.

Perform the same procedure as for the LH side.


Hide 5.REMOVE REAR DISC BRAKE CALIPER ASSEMBLY LH

a.
C466475N02
0.375,0.042 0.823,0.375 0.448,0.333 18 true i, ii 3.969,0.042 4.417,0.292 0.448,0.25 18 true iii

i.

Using a union nut wrench, separate the rear flexible hose LH from the rear No. 4 brake tube while holding the rear flexible hose LH with a wrench.

NOTICE:
·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.




ii.

Remove the clip and separate the rear flexible hose LH.


iii.

Remove the 2 bolts and rear disc brake caliper assembly LH with rear flexible hose LH.



Hide 6.REMOVE REAR DISC BRAKE CALIPER ASSEMBLY RH

a.

Perform the same procedure as for the LH side.


Hide 42431 7.REMOVE REAR DISC (for LH Side)

Hide 42431 8.REMOVE REAR DISC (for RH Side)

a.

Perform the same procedure as for the LH side.


Hide 890C0A 9.SEPARATE NO. 2 PARKING BRAKE WIRE ASSEMBLY

Hide 890C0 10.SEPARATE NO. 1 PARKING BRAKE WIRE ASSEMBLY

a.

Perform the same procedure as for the LH side.


Hide 47324 11.REMOVE REAR NO. 4 BRAKE TUBE

a.
C466476


Hide 47323 12.REMOVE REAR NO. 3 BRAKE TUBE

a.

Perform the same procedure as for the rear No. 4 brake tube.


Hide 42450B 13.REMOVE REAR AXLE HUB AND BEARING ASSEMBLY LH

Hide 42450A 14.REMOVE REAR AXLE HUB AND BEARING ASSEMBLY RH

a.

Perform the same procedure as for the LH side.


Hide 15.SEPARATE REAR SHOCK ABSORBER ASSEMBLY

Hide 48257C 17.REMOVE REAR UPPER COIL SPRING INSULATOR RH

a.

Perform the same procedure as for the LH side.


Hide 48231A 19.REMOVE REAR COIL SPRING RH

a.

Perform the same procedure as for the LH side.


Hide 48258B 21.REMOVE REAR LOWER COIL SPRING INSULATOR RH

a.

Perform the same procedure as for the LH side.


Hide 22.TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY

Hide 42110F 23.REMOVE REAR AXLE BEAM ASSEMBLY

a.
C466477C02
1.063,1.688 1.646,1.688 true 2.438,1.479 2.677,1.479 true 5.021,1.469 5.333,1.469 true 3.354,1.667 3.354,1.5 true 4.5,1.656 4.5,1.49 true 0.865,1.583 1.177,1.781 0.313,0.198 10 false *a 2.729,1.375 2.948,1.573 0.219,0.198 10 true *b 4.771,1.375 4.99,1.573 0.219,0.198 10 true *b 3.271,1.719 3.49,1.917 0.219,0.198 10 true *c 4.396,1.698 4.615,1.896 0.219,0.198 10 true *c 0.448,2.021 0.781,2.271 0.333,0.25 18 true iii 0.385,0.042 0.823,0.292 0.438,0.25 18 true i, ii 0.802,2.083 1.125,2.302 0.323,0.219 12 true *A 3.833,2.063 4.156,2.281 0.323,0.219 12 true *B
*A for LH Side *B for RH Side
*a Engine Lifter *b Wooden Block
*c Attachment - -


i.

Support the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools as shown in the illustration.

CAUTION:

Make sure to secure the rear axle beam assembly to prevent it from dropping.



ii.

Remove the 2 bolts and 2 nuts while holding the 2 nuts and separate the rear axle beam assembly from the rear shock absorber assemblies LH and RH.

NOTICE:

Because the nuts have their own stoppers, do not turn the nuts. Loosen the bolts with the nuts secured.



iii.

Remove the 2 bolts and rear axle beam assembly.



Hide 48727 24.REMOVE REAR SUSPENSION ARM BRACKET LH

Z101186

HINT:

Perform this procedure only when replacement of the rear suspension arm bracket LH is necessary.



a.
C466478


Hide 48717 25.REMOVE REAR SUSPENSION ARM BRACKET RH

Z101186

HINT:

Perform this procedure only when replacement of the rear suspension arm bracket RH is necessary.



a.

Perform the same procedure as for the LH side.