RM38T0EC _53 Suspension _112967 REAR SUSPENSION _0502999 REAR COIL SPRING A

REAR SUSPENSION REAR COIL SPRING REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

2.969,1.365 3.302,1.365 false 4.781,2.521 5.115,2.521 false 6.146,2.375 5.979,2.375 5.979,2.375 5.865,2.094 false 1.365,2.958 1.177,2.792 1.177,2.792 1.01,2.792 false 1.146,4.042 1.49,4.042 false 2.948,5.125 3.448,5.125 false 3.854,4.417 4.042,4.75 4.042,4.75 4.208,4.75 false 5.344,5 5.677,5 false 6.5,0.281 6.833,0.281 false 2.458,0.938 2.792,0.938 false 4.281,0.958 4.76,0.958 false 5.719,3.573 5.552,3.573 5.552,3.573 5.156,3.031 false 2.802,1.688 3.135,1.688 false 5.76,2.813 5.594,2.813 5.594,2.813 5.417,3.063 false 6.344,0.125 6.521,0.458 0.177,0.333 18 false 2 5.083,0.823 5.531,1.115 0.448,0.292 18 false 6 3.49,1.531 3.771,1.885 0.281,0.354 18 false 4 3.354,1.25 3.688,1.5 0.333,0.25 10 false *2 2.323,0.833 2.656,1.083 0.333,0.25 10 false ● 4.646,2.417 4.979,2.667 0.333,0.25 10 false ● 5.792,2.698 6.125,2.948 0.333,0.25 10 false *1 6.479,2.24 6.927,2.531 0.448,0.292 18 false 5 6.063,3.396 6.51,3.688 0.448,0.292 18 false 3 0.833,2.656 1.281,2.948 0.448,0.292 18 false 7 1.833,3.938 2.281,4.229 0.448,0.292 18 false 8 3.802,4.979 4.25,5.271 0.448,0.292 18 false 8 4.552,4.573 5,4.865 0.448,0.292 18 false 7 5.167,4.854 5.615,5.146 0.448,0.292 18 false 1

Procedure		Part Name Code
1	REAR WHEELS	-	-	-	-
2	DRAIN BRAKE FLUID	-	-	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0033,)	-
3	REAR BRAKE TUBE FLEXIBLE HOSE LH	-	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0032,)	-	-
4	REAR BRAKE TUBE FLEXIBLE HOSE RH	-	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0031,)	-	-
5	NO. 2 PARKING BRAKE WIRE ASSEMBLY	890C0A	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0040,)	-	-
6	NO. 1 PARKING BRAKE WIRE ASSEMBLY	890C0	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0041,)	-	-
7	REAR AXLE BEAM ASSEMBLY	42110F	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0042,)	-	-
8	SEPARATE REAR SHOCK ABSORBER ASSEMBLY	-	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0039,)	-	-

*1	REAR NO. 4 BRAKE TUBE	*2	REAR NO. 3 BRAKE TUBE
●	Non-reusable part	-	-

2.927,2.188 3.198,2.188 false 5.698,0.5 6.031,0.5 false 5.625,1.167 5.958,1.167 false 5.729,1.833 6.063,1.833 false 5.604,2.833 5.938,2.833 false 6,3.729 6.063,3.438 6.063,3.438 6.229,3.438 false 6.031,1.042 6.583,1.396 0.552,0.354 18 false 9 6.104,1.677 6.656,2.031 0.552,0.354 18 false 10 5.99,2.667 6.542,3.021 0.552,0.354 18 false 11 6.531,3.292 7.083,3.646 0.552,0.354 18 false 12 3.5,2.031 4.052,2.385 0.552,0.354 18 false 12 6.083,0.344 6.635,0.698 0.552,0.354 18 false 13

Procedure		Part Name Code
9	REAR UPPER COIL SPRING INSULATOR	48259A	-	-	-
10	REAR COIL SPRING	48231B	-	-	-
11	REAR LOWER COIL SPRING INSULATOR	48258C	-	-	-
12	TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY	-	(202307,999999,_53,_112967,_0502999,RM100000002C3A7_01_0035,)	-	-
13	REAR SPRING SEAT SUB-ASSEMBLY	42011	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear coil spring removal/ installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
1: for HEV Model 2: for Gasoline Model
Rear wheel alignment adjustment	Calibration	· DTCs are stored · ABS warning light illuminates · Slip indicator light illuminates · VSC disabled or malfunctions	(202307,999999,_54,_112606,_0608077,RM100000002C79U,)1 (202307,999999,_54,_112606,_0608078,RM100000002C7D1,)2
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic view monitor system	(202201,999999,_56,_111969,_0587004,RM1000000029RN8,)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*1: for Gasoline Model
Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)
Stop and start system*1	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)	(202307,999999,_51,_115233,_0510781,RM100000002CS0B,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

Use the same procedure for the RH side and LH side.

The following procedure is for the LH side.

PROCEDURE

Hide Display 1.REMOVE REAR WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202201,999999,_V1,_104397,_0503374,RM100000001ZE9H,

Hide Display 2.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 3.SEPARATE REAR BRAKE TUBE FLEXIBLE HOSE LH

0.427,0.031 1.802,0.385 1.375,0.354 18 false i, ii

Using a union nut wrench, separate the rear brake tube flexible hose LH from the rear No. 4 brake tube while holding the rear brake tube flexible hose with a wrench.

NOTICE:: ·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

ii.

Remove the clip and separate the rear brake tube flexible hose LH from the rear axle beam assembly.

Hide Display 4.SEPARATE REAR BRAKE TUBE FLEXIBLE HOSE RH

Perform the same procedure as for the LH side.

Hide Display 890C0A 5.SEPARATE NO. 2 PARKING BRAKE WIRE ASSEMBLY

0.385,0.042 0.667,0.396 0.281,0.354 18 false i 3.76,0.031 4.375,0.427 0.615,0.396 18 false ii, iii 2.208,2.01 2.49,2.365 0.281,0.354 18 false iv

Using a screwdriver with its tip wrapped in protective tape, disconnect the skid control sensor wire LH from the rear axle hub and bearing assembly.

NOTICE:: Be careful not to damage the rear axle hub and bearing assembly and connector cover.

ii.

Disengage the clamp.

iii.

Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

iv.

Remove the bolt and disengage hook to separate the No. 2 parking brake wire assembly.

Hide Display 890C0 6.SEPARATE NO. 1 PARKING BRAKE WIRE ASSEMBLY

Perform the same procedure as for the LH side.

Hide Display 42110F 7.LOOSEN REAR AXLE BEAM ASSEMBLY

0.656,0.073 0.948,0.333 0.292,0.26 12 true *A 3.948,0.063 4.24,0.323 0.292,0.26 12 true *B 0.385,0.073 0.667,0.427 0.281,0.354 18 false i

for LH Side

for RH Side

Loosen the 2 bolts.

NOTICE:: Do not remove the bolts.

Hide Display 8.SEPARATE REAR SHOCK ABSORBER ASSEMBLY

2.146,1.354 2.479,1.354 true 2.042,1.615 2.375,1.615 true 4.688,1.344 5.021,1.344 true 4.781,1.604 5.115,1.604 true 0.417,0.083 1.25,0.333 0.833,0.25 18 true i, ii, iii 2.479,1.271 2.74,1.469 0.26,0.198 10 true *a 4.427,1.25 4.688,1.448 0.26,0.198 10 true *a 2.375,1.521 2.635,1.719 0.26,0.198 10 true *b 4.51,1.5 4.771,1.698 0.26,0.198 10 true *b

Wooden Block

Jack

Support the spring seat of the rear axle beam assembly using 2 jacks and 2 wooden blocks.

CAUTION:: Do not jack up the rear axle beam assembly too high as the vehicle may fall.

NOTICE:: ·

When jacking up the rear axle beam assembly, be sure to jack it up slowly.

·

Make sure to perform this operation with the vehicle kept as low as possible.

·

Keep supporting the rear axle beam assembly with a jack until the installation of the rear coil spring is completed.

ii.

Remove the 2 bolts while holding the 2 nuts and separate the rear axle beam assembly from the rear shock absorber assemblies LH and RH.

NOTICE:: Because the nuts have their own stoppers, do not turn the nuts. Loosen the bolts with the nuts secured.

iii.

Slowly lower the rear axle beam assembly using 2 jacks and 2 wooden blocks.

Hide Display 48259A 9.REMOVE REAR UPPER COIL SPRING INSULATOR

Hide Display 48231B 10.REMOVE REAR COIL SPRING

Hide Display 48258C 11.REMOVE REAR LOWER COIL SPRING INSULATOR

Hide Display 12.TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY

2.146,1.354 2.479,1.354 true 2.042,1.615 2.375,1.615 true 4.688,1.344 5.021,1.344 true 4.781,1.604 5.115,1.604 true 0.417,0.063 0.667,0.323 0.25,0.26 18 true i 2.479,1.271 2.74,1.469 0.26,0.198 10 true *a 4.427,1.25 4.688,1.448 0.26,0.198 10 true *a 2.375,1.521 2.635,1.719 0.26,0.198 10 true *b 4.51,1.5 4.771,1.698 0.26,0.198 10 true *b

Wooden Block

Jack

Slowly jack up the rear axle beam assembly using 2 jacks and 2 wooden blocks, and temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts and 2 nuts.

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 42011 13.REMOVE REAR SPRING SEAT SUB-ASSEMBLY

HINT:: Perform this procedure only when replacement of the rear spring seat sub-assembly is necessary.