| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 1 | HOLE PLUG | - | - | - | - |
| 2 | FRONT SUSPENSION MEMBER PLATE | 51228G | - | - | - |
| 3 | TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY LH | 48069 | - | - | - |
| 4 | TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY RH | 48068 | - | - | - |
| 5 | ENGINE MOVING CONTROL ROD | 12363A | - | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 6 | FRONT STABILIZER BAR | 48811 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0210,)
|
- | - |
| 7 | FRONT NO. 1 STABILIZER BRACKET LH | 48829A | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0233,)
|
- | - |
| 8 | FRONT NO. 1 STABILIZER BRACKET RH | 48824A | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0234,)
|
- | - |
| 9 | STEERING LINK ASSEMBLY | - | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0209,)
|
- | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | ● | Non-reusable part |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 10 | FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY | 51201 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0205,)
|
- | - |
| 11 | WIRE HARNESS CLAMP BRACKET | - | - | - | - |
| 12 | CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH | 48069 | - | - | - |
| 13 | CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH | 48068 | - | - | - |
| 14 | TIE ROD END SUB-ASSEMBLY LH | 45047 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0207,)
|
- | - |
| 15 | TIE ROD END SUB-ASSEMBLY RH | 45046 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0194,)
|
- | - |
| 16 | FRONT STABILIZER LINK ASSEMBLY LH | 48810 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0195,)
|
- | - |
| 17 | FRONT STABILIZER LINK ASSEMBLY RH | 48820B | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0196,)
|
- | - |
| 18 | REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH | 51108A | - | - | - |
| 19 | REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH | 51107A | - | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
| ● | Non-reusable part | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 20 | NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY | 45025D | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0249,)
|
- | - |
| 21 | NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY | 45260 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0174,)
|
- | - |
| 22 | COLUMN HOLE COVER SILENCER SHEET | 45259A | - | - | - |
| 23 | FRONT WHEELS | - | - | - | - |
| 24 | STABILIZE SUSPENSION | - | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0225,)
|
- | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 25 | FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY LH | 48069 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0235,)
|
- | - |
| 26 | FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY RH | 48068 | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0229,)
|
- | - |
| 27 | REAR ENGINE UNDER COVER LH | 51444A | - | - | - |
| 28 | REAR ENGINE UNDER COVER RH | 51443C | - | - | - |
| 29 | NO. 1 ENGINE UNDER COVER ASSEMBLY | 51410 | - | - | - |
| 30 | INSPECT AND ADJUST FRONT WHEEL ALIGNMENT | - | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0095,)
|
- | - |
| 31 | PERFORM CALIBRATION | - | - | - | ( 202307,999999,_53,_112966,_0502995,RM100000002BYS8_01_0261,)
|
| *A | w/ Panoramic view monitor system | - | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
1.INSTALL HOLE PLUG
51228G
2.INSTALL FRONT SUSPENSION MEMBER PLATE
48069
3.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
48068
4.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
12363A
5.INSTALL ENGINE MOVING CONTROL ROD
48811
6.INSTALL FRONT STABILIZER BAR
Install the front stabilizer bar with the 2 front stabilizer bar bushes to the front suspension crossmember sub-assembly as shown in the illustration.
Make sure that the identification mark is positioned to the front stabilizer bar as shown in the illustration.
| *A | for TFTM Made | *B | for GTMC Made |
| *a | Identification Mark | - | - |
|
Front of the Vehicle |
|
Right side of the Vhicle |
48829A
7.INSTALL FRONT NO. 1 STABILIZER BRACKET LH
|
|
| *a | Arrow Mark | - | - |
|
Front of the Vehicle | - | - |
Install the front No. 1 stabilizer bracket LH to the front suspension crossmember sub-assembly with the 2 bolts.
48824A
8.INSTALL FRONT NO. 1 STABILIZER BRACKET RH
9.INSTALL STEERING LINK ASSEMBLY
|
|
51201
10.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
| *a | Engine Lifter | *b | Attachment |
|
Attachment placement location | - | - |
Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.
The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.
Use attachments to keep the front suspension crossmember sub-assembly level.
Install the front suspension crossmember sub-assembly to the vehicle body with the 6 bolts.
Lower the engine lifter.
Install the engine moving control rod with the bolt.
11.INSTALL WIRE HARNESS CLAMP BRACKET
48069
12.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
48068
13.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
45047
14.CONNECT TIE ROD END SUB-ASSEMBLY LH
45046
15.CONNECT TIE ROD END SUB-ASSEMBLY RH
48810
16.CONNECT FRONT STABILIZER LINK ASSEMBLY LH
|
|
Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.
If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.
48820B
17.CONNECT FRONT STABILIZER LINK ASSEMBLY RH
51108A
18.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
51107A
19.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
45025D
20.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
45260
21.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
45259A
22.INSTALL COLUMN HOLE COVER SILENCER SHEET
23.INSTALL FRONT WHEELS
24.STABILIZE SUSPENSION
48069
25.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
48068
26.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
51444A
27.INSTALL REAR ENGINE UNDER COVER LH
51443C
28.INSTALL REAR ENGINE UNDER COVER RH
51410
29.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
30.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT