RM38T0EC _53 Suspension _112966 FRONT SUSPENSION _0502995 FRONT SUSPENSION MEMBER A

FRONT SUSPENSION  FRONT SUSPENSION MEMBER  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C507712N01
1.948,4.76 2.938,4.927 0.99,0.167 1.917,4.719 2.99,4.969 1.073,0.25 5.823,4.792 5.948,5.219 5.948,5.219 6.115,5.219 false 1.833,0.406 2.167,0.406 false 0.677,1.479 0.813,1.063 0.813,1.063 0.979,1.063 false 0.729,3.865 1.063,3.865 false 5.052,2.573 5.385,2.573 false 1.615,4.844 1.948,4.844 false 3.219,1.125 3.552,1.125 false 3.958,4.229 3.958,4.563 false 6.188,5.073 6.74,5.427 0.552,0.354 18 false 3 0.542,3.74 1.094,4.094 0.552,0.354 18 false 5 1.042,0.927 1.594,1.281 0.552,0.354 18 false 4 2.229,0.281 2.781,0.635 0.552,0.354 18 false 2 5.458,2.448 6.01,2.802 0.552,0.354 18 false 2 2.021,4.76 3.854,4.917 1.833,0.156 8 false 200 (2039, 148) 3.625,0.958 4.177,1.313 0.552,0.354 18 false 1 3.885,4.573 4.438,4.927 0.552,0.354 18 false 1 4.021,4.156 4.333,4.354 0.313,0.198 10 false x2 3.24,1.125 3.552,1.323 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 HOLE PLUG - - - -
2 FRONT SUSPENSION MEMBER PLATE 51228G - - -
3 TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY LH 48069 - - -
4 TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY RH 48068 - - -
5 ENGINE MOVING CONTROL ROD 12363A - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

C438387N03
4.625,5.219 5.542,5.385 0.917,0.167 4.583,5.177 5.594,5.427 1.01,0.25 4.792,2.083 5.708,2.25 0.917,0.167 4.74,2.042 5.75,2.292 1.01,0.25 1.688,0.969 2.604,1.135 0.917,0.167 1.635,0.927 2.646,1.177 1.01,0.25 4.344,1.188 4.927,1.188 false 4.281,2.052 4.573,2.604 4.573,2.604 4.74,2.604 true 2.052,2.156 2.219,2.156 2.219,2.156 2.406,1.854 false 2.604,1.052 2.938,1.052 true 5.219,0.354 5.552,0.354 true 4.292,5.302 4.625,5.302 true 4.063,1.677 4.615,2.156 4.615,2.156 4.781,2.156 true 2.563,1.5 2.896,1.5 true 5.24,1.052 5.792,1.406 0.552,0.354 18 false 9 2.375,1.354 2.927,1.708 0.552,0.354 18 false 8 5.063,2.458 5.615,2.813 0.552,0.354 18 false 7 1.844,2.021 2.396,2.375 0.552,0.354 18 false 6 3.833,1.708 4.146,1.906 0.313,0.198 10 false x2 3.031,1.094 3.344,1.292 0.313,0.198 10 false x2 5.219,0.375 5.531,0.573 0.313,0.198 10 false x2 4.313,5.354 4.625,5.552 0.313,0.198 10 false x2 5.594,0.26 5.906,0.458 0.313,0.198 10 false 4.688,5.219 6.406,5.375 1.719,0.156 8 false 133 (1356, 98) 4.854,2.094 6.573,2.25 1.719,0.156 8 false 103 (1050, 76) 1.781,0.969 3.5,1.125 1.719,0.156 8 false 103 (1050, 76)

Procedure Part Name Code
Z101186

Z101188

Z101187

6 FRONT STABILIZER BAR 48811 (Click here) - -
7 FRONT NO. 1 STABILIZER BRACKET LH 48829A (Click here) - -
8 FRONT NO. 1 STABILIZER BRACKET RH 48824A (Click here) - -
9 STEERING LINK ASSEMBLY - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) Non-reusable part

C502551N02
2.844,0.313 3.594,0.479 0.75,0.167 6.01,4.573 6.906,4.74 0.896,0.167 5.969,4.542 6.948,4.771 0.979,0.229 3.573,5.385 4.552,5.615 0.979,0.229 3.615,5.417 4.51,5.583 0.896,0.167 0.625,5.156 1.521,5.323 0.896,0.167 1.427,5.531 2.323,5.698 0.896,0.167 4.719,5.219 5.615,5.385 0.896,0.167 4.677,5.188 5.656,5.417 0.979,0.229 0.219,3.49 1.115,3.656 0.896,0.167 0.177,3.458 1.156,3.688 0.979,0.229 2.615,4.51 3.417,4.677 0.802,0.167 2.573,4.479 3.458,4.719 0.885,0.24 1.271,4.677 2.167,4.844 0.896,0.167 0.854,3.833 1.75,4 0.896,0.167 0.813,3.802 1.792,4.031 0.979,0.229 4.938,4.938 5.833,5.104 0.896,0.167 4.896,4.906 5.875,5.135 0.979,0.229 5.458,1.021 6.208,1.188 0.75,0.167 3.573,5.063 3.406,5.396 3.406,5.396 3.24,5.396 false 0.677,4.302 1.01,4.302 false 1.656,0.708 2.156,0.708 true 5.375,2.042 5.51,2.042 false 4.646,3.771 5.552,3.771 true 2.292,2.375 2.365,1.688 2.365,1.688 2.531,1.688 false 3.854,4.344 3.854,4.01 false 1.469,2.885 1.802,2.885 false 3.604,1.125 3.938,1.125 false 4.792,0.5 4.854,0.313 4.854,0.313 5.021,0.313 false 4.417,3.396 4.708,3.177 4.708,3.177 4.875,3.177 false 4.542,4.563 4.542,4.75 false 4.667,1.031 4.135,0.396 4.135,0.396 3.604,0.396 false 4.083,0.802 3.802,0.406 false 5.521,4.646 6.01,4.646 false 2.323,5.615 2.656,5.615 false 1.052,5.156 1.052,4.969 false 4.031,5.417 4.031,5.229 false 4.719,5.302 4.375,5.302 4.375,5.302 4.115,4.667 false 4.552,5.292 4.271,4.615 false 1.125,3.573 2.042,3.573 2.042,3.573 2.042,3.406 false 1.479,3.573 1.479,3.375 false 2.844,4.26 3.177,4.26 false 2.844,4.5 2.844,4.167 false 2.167,4.75 2.333,4.75 2.333,4.75 2.729,3.521 true 1.75,3.917 1.917,3.917 1.917,3.917 2.125,3.698 false 4.563,4.417 4.76,5.021 4.76,5.021 4.927,5.021 false 2.156,3.865 2.156,4.052 false 5.76,4.365 5.76,4.646 false 6.396,0.406 6.448,0.656 6.448,0.656 6.604,0.656 false 6.219,1.094 6.344,1.094 6.344,1.094 6.344,0.896 false 2.74,5.552 3.052,5.75 0.313,0.198 10 false x4 1.073,4.906 1.385,5.104 0.313,0.198 10 false x4 2.896,5.24 3.448,5.594 0.552,0.354 18 false 18 0.344,4.146 0.896,4.5 0.552,0.354 18 false 19 5.063,1.896 5.615,2.25 0.552,0.354 18 false 16 2.458,0.583 3.01,0.938 0.552,0.354 18 false 17 5.823,3.625 6.375,3.979 0.552,0.354 18 false 14 2.771,1.563 3.323,1.917 0.552,0.354 18 false 15 3.688,4.365 4.24,4.719 0.552,0.354 18 false 12 1.146,2.729 1.698,3.083 0.552,0.354 18 false 13 5.042,0.177 5.594,0.531 0.552,0.354 18 false 11 3.292,0.99 3.844,1.344 0.552,0.354 18 false 11 5.188,3.042 5.74,3.396 0.552,0.354 18 false 10 4.323,4.542 4.635,4.74 0.313,0.198 10 false x2 1.552,3.25 1.865,3.448 0.313,0.198 10 false x2 5.51,4.646 5.823,4.844 0.313,0.198 10 false x2 4.521,4.75 4.833,4.948 0.313,0.198 10 false 2.125,4.031 2.438,4.229 0.313,0.198 10 false 2.927,0.313 3.698,0.49 0.771,0.177 8 false 13 (133, 10) 4.073,5.208 4.385,5.406 0.313,0.198 10 false x2 6.052,4.583 7.135,4.813 1.083,0.229 8 false 141 (1438, 104) 3.656,5.417 4.865,5.583 1.208,0.167 8 false 141 (1438, 104) 1.552,5.531 2.76,5.698 1.208,0.167 8 false 70 (714, 52) 0.781,5.156 1.99,5.323 1.208,0.167 8 false 70 (714, 52) 4.844,5.229 6.052,5.396 1.208,0.167 8 false 92 (938, 68) 2.677,4.51 3.885,4.677 1.208,0.167 8 false 74 (755, 55) 1.323,4.677 2.531,4.844 1.208,0.167 8 false 170 (1734, 125) 0.979,3.833 2.188,4 1.208,0.167 8 false 49 (500, 36) 5.052,4.948 6.26,5.115 1.208,0.167 8 false 49 (500, 36) 5.823,4.25 6.135,4.448 0.313,0.198 10 false x2 0.375,3.5 1.583,3.667 1.208,0.167 8 false 92 (938, 68) 6.615,0.542 7.063,0.906 0.448,0.365 18 false 11 5.531,1.021 6.302,1.198 0.771,0.177 8 false 10 (102, 7)

Procedure Part Name Code
Z101186

Z101188

Z101187

10 FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 51201 (Click here) - -
11 WIRE HARNESS CLAMP BRACKET - - - -
12 CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 48069 - - -
13 CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 48068 - - -
14 TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
15 TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -
16 FRONT STABILIZER LINK ASSEMBLY LH 48810 (Click here) - -
17 FRONT STABILIZER LINK ASSEMBLY RH 48820B (Click here) - -
18 REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH 51108A - - -
19 REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH 51107A - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
Non-reusable part - -

C438389N04
5.24,0.792 5.979,0.958 0.74,0.167 5.198,0.75 6.01,1.01 0.813,0.26 3.854,2.146 4.271,2.146 false 6.052,3.219 6.052,2.885 false 4.167,1.417 4.583,1.417 false 3.979,0.677 4.313,0.677 false 6.323,0.271 6.656,0.271 false 4.896,0.865 5.229,0.865 false 4.594,2.01 5.146,2.365 0.552,0.354 18 false 20 5.896,3.25 6.448,3.604 0.552,0.354 18 false 23 4.646,1.281 5.198,1.635 0.552,0.354 18 false 22 3.635,0.531 4.188,0.885 0.552,0.354 18 false 21 5.99,0.135 6.542,0.49 0.552,0.354 18 false 24 5.292,0.792 6.76,0.948 1.469,0.156 8 false 64 (653, 47)

Procedure Part Name Code
Z101186

Z101188

Z101187

20 NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 45025D (Click here) - -
21 NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 45260 (Click here) - -
22 COLUMN HOLE COVER SILENCER SHEET 45259A - - -
23 FRONT WHEELS - - - -
24 STABILIZE SUSPENSION - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

C439838N08
1.458,5.229 2.479,5.396 1.021,0.167 0.646,1.885 1.667,2.052 1.021,0.167 0.594,1.833 1.719,2.104 1.125,0.271 1.844,2.625 2.865,2.792 1.021,0.167 1.792,2.573 2.917,2.844 1.125,0.271 3.75,3.563 4.771,3.729 1.021,0.167 3.698,3.51 4.823,3.781 1.125,0.271 2.385,3.198 3.406,3.365 1.021,0.167 2.333,3.146 3.458,3.417 1.125,0.271 6.417,3.917 6.25,3.917 6.25,3.917 6.25,3.667 false 0.844,0.667 1.552,0.667 false 5.24,4.948 5.417,5.25 5.417,5.25 5.583,5.25 false 1.573,3.073 1.906,3.073 false 3.229,3.938 3.563,3.938 false 6.333,0.26 6.667,0.26 false 6.458,0.729 6.667,0.729 false 1.979,5.229 1.979,4.896 false 1.667,1.969 2,1.969 false 2.875,2.708 3.208,2.708 false 4.771,3.646 5.104,3.646 false 3.406,3.281 3.74,3.281 false 6.719,3.771 7.146,4.115 0.427,0.344 18 false 25 0.49,0.521 0.917,0.865 0.427,0.344 18 false 26 5.646,5.104 6.125,5.448 0.479,0.344 18 false 27 1.969,2.958 2.448,3.302 0.479,0.344 18 false 28 3.635,3.813 4.115,4.156 0.479,0.344 18 false 29 6,0.125 6.479,0.469 0.479,0.344 18 false 30 5.802,0.583 6.281,0.927 0.479,0.344 18 false 31 2.073,4.792 2.531,4.99 0.458,0.198 10 false x4 3.427,4.875 3.885,5.073 0.458,0.198 10 false x10 6.042,4.469 6.5,4.667 0.458,0.198 10 false x5 0.75,2.281 1.208,2.479 0.458,0.198 10 false x5 1.521,5.229 3.969,5.385 2.448,0.156 8 false 7.5 (76, 66 in.*lbf) 0.771,1.885 3.219,2.042 2.448,0.156 8 false 240 (2447, 177) 1.969,2.625 4.417,2.781 2.448,0.156 8 false 240 (2447, 177) 2.49,3.198 4.938,3.354 2.448,0.156 8 false 135 (1377, 100) 6.115,0.625 6.854,0.865 0.74,0.24 12 false (*A) 3.865,3.563 6.313,3.719 2.448,0.156 8 false 135 (1377, 100)

Procedure Part Name Code
Z101186

Z101188

Z101187

25 FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY LH 48069 (Click here) - -
26 FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUBASSEMBLY RH 48068 (Click here) - -
27 REAR ENGINE UNDER COVER LH 51444A - - -
28 REAR ENGINE UNDER COVER RH 51443C - - -
29 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - -
30 INSPECT AND ADJUST FRONT WHEEL ALIGNMENT - (Click here) - -
31 PERFORM CALIBRATION - - - (Click here)

*A w/ Panoramic view monitor system - -
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

PROCEDURE

Hide 1.INSTALL HOLE PLUG

Hide 51228G 2.INSTALL FRONT SUSPENSION MEMBER PLATE

Hide 48069 3.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Hide 48068 4.TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Hide 12363A 5.INSTALL ENGINE MOVING CONTROL ROD

Torque:
200 N*m (2039 kgf*cm, 148 ft.*lbf)

Hide 48811 6.INSTALL FRONT STABILIZER BAR

a.
C439865N01
0.385,0.042 0.667,0.396 0.281,0.354 18 false i

i.

Install the front stabilizer bar with the 2 front stabilizer bar bushes to the front suspension crossmember sub-assembly as shown in the illustration.

NOTICE:

Make sure that the identification mark is positioned to the front stabilizer bar as shown in the illustration.

C479384C01
0.167,0.083 6.917,3.583 6.75,3.5 0.167,1.781 6.917,1.781 false 5,3.313 5.333,3.313 false 5.417,0.708 5.573,0.438 5.573,0.438 5.74,0.438 false 0.25,0.115 0.625,0.354 0.375,0.24 12 false *A 0.26,1.875 0.635,2.115 0.375,0.24 12 false *B 5.375,3.219 5.688,3.417 0.313,0.198 10 false *a 5.76,0.313 6.073,0.51 0.313,0.198 10 false *a
*A for TFTM Made *B for GTMC Made
*a Identification Mark - -
V100135

Front of the Vehicle
V100136

Right side of the Vhicle





Hide 48829A 7.INSTALL FRONT NO. 1 STABILIZER BRACKET LH

Z101186

NOTICE:
·

Make sure to install the front No. 1 stabilizer bracket LH with its arrow facing the front of the vehicle.

·

Temporarily tighten the bolt (B) and then fully tighten the 2 bolts in the order of (A) and (B).




a.
C438384C01
4.448,0.948 4.198,0.615 true 0.479,0.146 0.76,0.5 0.281,0.354 18 false i 4.083,1.677 4.24,1.875 0.156,0.198 10 true B 3.708,2.365 3.865,2.563 0.156,0.198 10 false A 4.469,0.875 4.781,1.073 0.313,0.198 10 false *a
*a Arrow Mark - -
V100136

Front of the Vehicle - -


i.

Install the front No. 1 stabilizer bracket LH to the front suspension crossmember sub-assembly with the 2 bolts.

Torque:
103 N*m (1050 kgf*cm, 76 ft.*lbf)



Hide 48824A 8.INSTALL FRONT NO. 1 STABILIZER BRACKET RH

Hide 9.INSTALL STEERING LINK ASSEMBLY

Z101186

NOTICE:
·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

·

Make sure to tighten the bolts starting from the left side of the vehicle.




Torque:
133 N*m (1356 kgf*cm, 98 ft.*lbf)

Hide 51201 10.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

a.
C449629C01
1.25,1.615 1.25,1.313 true 1.5,1.604 1.5,1.333 true 2.302,1.615 2.302,1.094 true 0.594,1.625 2.594,1.625 2.594,1.625 2.594,1.229 true 3.25,1.281 2.771,1.427 true 0.385,1.521 0.698,1.719 0.313,0.198 10 false *b 3.302,1.167 3.615,1.365 0.313,0.198 10 true *a 0.427,0.042 0.677,0.313 0.25,0.271 18 true i 4.021,0.073 4.583,0.323 0.563,0.25 18 true ii, iii 4.125,1.958 4.375,2.229 0.25,0.271 18 true iv
*a Engine Lifter *b Attachment
V100155

Attachment placement location - -


i.

Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

CAUTION:
C449628

·

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.



NOTICE:

Use attachments to keep the front suspension crossmember sub-assembly level.



ii.

Install the front suspension crossmember sub-assembly to the vehicle body with the 6 bolts.

Torque:
141 N*m (1438 kgf*cm, 104 ft.*lbf)


iii.

Lower the engine lifter.


iv.

Install the engine moving control rod with the bolt.

Torque:
170 N*m (1734 kgf*cm, 125 ft.*lbf)



Hide 11.INSTALL WIRE HARNESS CLAMP BRACKET

a.
C507713N01
1.875,0.875 2.042,1.063 0.167,0.188 10 true A 5.031,1.5 5.198,1.688 0.167,0.188 10 true A 4.104,1.219 4.271,1.406 0.167,0.188 10 true B

Torque:
bolt A : 13 N*m (133 kgf*cm, 10 ft.*lbf)
bolt B : 10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 48068 13.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Hide 45047 14.CONNECT TIE ROD END SUB-ASSEMBLY LH

Hide 45046 15.CONNECT TIE ROD END SUB-ASSEMBLY RH

Hide 48810 16.CONNECT FRONT STABILIZER LINK ASSEMBLY LH

Z101186

NOTICE:

Do not damage the boot of the ball joint.



a.
C449623N01
0.438,0.104 1.813,0.458 1.375,0.354 18 false i, ii

i.

Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:
74 N*m (755 kgf*cm, 55 ft.*lbf)


ii.

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.



Hide 48820B 17.CONNECT FRONT STABILIZER LINK ASSEMBLY RH

Hide 51108A 18.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Torque:
70 N*m (714 kgf*cm, 52 ft.*lbf)

Hide 51107A 19.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

Hide 45025D 20.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Hide 45260 21.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Hide 48069 25.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Hide 48068 26.FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH