RM38T0EC _51 Engine / Hybrid System _144956 M20F-FXS, M20G-FXS ENGINE CONTROL _0604911 SFI SYSTEM C

M20F-FXS, M20G-FXS ENGINE CONTROL  SFI SYSTEM  P211900  Throttle Actuator "A" Control Throttle Body Range/Performance  P211904  Throttle Actuator "A" Control Throttle Body Range/Performance System Internal Failure  P211977  Throttle Actuator "A" Control Throttle Body Range/Performance Commanded Position Not Reachable  P21199B  Throttle Actuator "A" Control Throttle Body High/Excessive Flow  


DESCRIPTION

The electronic throttle control system is composed of the throttle actuator, throttle position sensor, and ECM. The ECM operates the throttle actuator to regulate the throttle valve in response to a request from the hybrid system. The throttle position sensor detects the opening angle of the throttle valve, and provides the ECM with feedback so that the throttle valve can be appropriately controlled by the ECM.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note
P211900 Throttle Actuator "A" Control Throttle Body Range/Performance The throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic).
·

Electronic throttle control system

·

Wire harness or connector

·

ECM


Comes on SAE Code: P2119
P211904 Throttle Actuator "A" Control Throttle Body Range/Performance System Internal Failure The throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic).
·

Electronic throttle control system

·

Wire harness or connector

·

ECM


Comes on SAE Code: P2119
P211977 Throttle Actuator "A" Control Throttle Body Range/Performance Commanded Position Not Reachable The throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic).
·

Electronic throttle control system

·

Wire harness or connector

·

ECM


Comes on SAE Code: P2119
P21199B Throttle Actuator "A" Control Throttle Body High/Excessive Flow The throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic).
·

Electronic throttle control system

·

Wire harness or connector

·

ECM


Comes on SAE Code: P2119

MONITOR DESCRIPTION

The ECM determines the actual opening angle of the throttle valve from the throttle position sensor signal. The actual opening angle is compared to the target opening angle commanded by the ECM. If the difference between these two values is outside the standard range, the ECM interprets this as a malfunction in the electronic throttle control system, illuminates the MIL and stores this DTC.

MONITOR STRATEGY

Required Sensors/Components Throttle actuator (throttle body with motor assembly)
Frequency of Operation Continuous

TYPICAL ENABLING CONDITIONS

System guard* judge condition On

*: System guard is on when the following conditions are met -
Throttle actuator On
Throttle actuator duty calculation Executing
Throttle position sensor fail Not detected
Throttle actuator current-cut operation Not executing
Throttle actuator power supply 4 V or higher
Throttle actuator fail Not detected

TYPICAL MALFUNCTION THRESHOLDS

Either of the following conditions is met 1 or 2
1. Difference between commanded closed throttle position and current closed throttle position 0.3 V or higher
2. Difference between commanded open throttle position and current open throttle position 0.3 V or higher

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·


A486857E01
1.438,2.229 1.75,2.51 0.313,0.281 10 false [A] 2.656,3.302 2.917,3.604 0.26,0.302 10 false [B] 6.167,3.313 6.438,3.583 0.271,0.271 10 false [C] 0.448,0.76 1.135,0.958 0.688,0.198 10 false Released 0.365,0.438 1.073,0.583 0.708,0.146 10 false Depressed 0.688,1.844 1.135,2.083 0.448,0.24 10 false Idling 0.146,2.156 1.083,2.542 0.938,0.385 10 false Ignition Switch to ON 0.073,0.146 1.802,0.458 1.729,0.313 10 false Accelerator Pedal State 1.844,2.656 2.667,2.906 0.823,0.25 10 false 20 seconds

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

9.

Start the engine.

10.

Idle the engine for 20 seconds.

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [B].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P211900, P211904, P211977 or P21199B.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system is malfunctioning.

·

If the judgment result is INCOMPLETE, fully depress and release the accelerator pedal 3 times, and then check the DTC judgment result [C].

·

[A] to [C]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




FAIL-SAFE

When this DTC is stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 7.5° throttle valve opening angle by the return spring. The ECM then adjusts the engine output, by controlling the fuel injection (intermittent fuel cut) and ignition timing, in accordance with the engine torque request signal sent from the hybrid vehicle control ECU assembly, to allow the vehicle to continue being driven at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

Fail-safe mode continues until a pass condition is detected, and the ignition switch is then turned off.

CAUTION / NOTICE / HINT

NOTICE:
·

Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)

(Select Powertrain in Health Check and then check the time stamp data.)

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)



HINT:
·

Refer to "Data List / Active Test" [Throttle Position Sensor No.1 Voltage, Throttle Position Sensor No.2 Voltage, Throttle Position Command, Throttle Motor Current, Throttle Motor Duty Ratio (Open) and Throttle Motor Duty Ratio (Close)].

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P211900, P211904, P211977 OR P21199B)
a.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P211900, P211904, P211977 or P21199B is output A
DTC P211900, P211904, P211977 or P21199B and other DTCs are output B


HINT:

If any DTCs other than P211900, P211904, P211977 or P21199B are output, troubleshoot those DTCs first.




A

2.CLEAR DTC

B

GO TO DTC CHART

2.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

3.READ VALUE USING GTS (THROTTLE POSITION)
3.READ VALUE USING GTS (THROTTLE POSITION)
a.

Turn the ignition switch to ON (READY).


b.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Throttle Position Sensor No.1 Voltage
Throttle Position Command
50003 372 75,83

c.

Read the values displayed on the GTS while fully depressing and releasing the accelerator pedal quickly.

HINT:

During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, perform this step after charge control has completed.


Result:
Result Proceed to
Throttle Position Sensor No.1 Voltage does not change A
Throttle Position Sensor No.1 Voltage changes even a little B


HINT:

When a DTC is output, the system changes to fail-safe mode. Therefore, only use the data up until the time the DTC is stored for confirmation.




A

4.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR)

B

5.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE)
4.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR)

OK

5.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE)

NG

9.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
5.INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (VISUALLY CHECK THROTTLE VALVE)
a.

Check for foreign matter between the throttle valve and housing. If necessary, clean the throttle body with motor assembly. Also, check that the throttle valve moves smoothly.

OK:

Throttle valve is not contaminated with foreign matter and moves smoothly.



HINT:

Perform "Inspection After Repair" after cleaning the throttle body with motor assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

6.CLEAR DTC

NG

9.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
6.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

7.READ VALUE USING GTS (THROTTLE POSITION)
7.READ VALUE USING GTS (THROTTLE POSITION)
a.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Throttle Position Sensor No.1 Voltage
Throttle Position Sensor No.2 Voltage
Throttle Position Command
50003 372 75,76,83

b.

Read the values displayed on the GTS while wiggling the ECM wire harness.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
Value in Data List changes when wire harness is wiggled, or DTC is output A
Other than above B




A

8.REPAIR OR REPLACE HARNESS OR CONNECTOR (THROTTLE BODY WITH MOTOR ASSEMBLY - ECM)

B

10.CLEAR DTC
8.REPAIR OR REPLACE HARNESS OR CONNECTOR (THROTTLE BODY WITH MOTOR ASSEMBLY - ECM)
a.

As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>ELECTRONIC CIRCUIT INSPECTION PROCEDURE


Result:
Proceed to
NEXT



NEXT

END

9.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY

NEXT

10.CLEAR DTC
10.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

11.CHECK WHETHER DTC OUTPUT RECURS (DTC P211900, P211904, P211977 OR P21199B)
11.CHECK WHETHER DTC OUTPUT RECURS (DTC P211900, P211904, P211977 OR P21199B)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P211900, P211904, P211977 or P21199B is output B




A

END

B