RM38T0EC _54 Brake _115207 BRAKE (REAR) _0510708 REAR BRAKE A

BRAKE (REAR)  REAR BRAKE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C470509N01
4.115,0.083 6.01,1.99 1.896,1.906 3.125,5.344 3.948,5.563 0.823,0.219 3.083,5.302 3.99,5.594 0.906,0.292 2.75,1.281 2.969,1.573 2.969,1.573 3.135,1.573 false 5.698,3.781 5.865,3.604 5.865,3.604 6,3.604 false 4.75,3.292 5.25,2.906 5.25,2.906 5.417,2.906 false 3.427,4.854 3.594,4.854 3.594,4.854 4.021,4.344 false 3.677,2.667 3.823,2.344 3.823,2.344 3.99,2.344 false 3.458,3.781 3.333,3.5 3.333,3.5 3.167,3.5 false 3.531,5.333 3.531,5.125 3.531,5.125 3.927,5.125 false 6.021,1.063 6.25,1.063 false 4.292,3.052 4.573,2.51 4.573,2.51 4.74,2.51 false 3.438,1.438 3.719,1.792 0.281,0.354 18 false 1 6.052,3.458 6.333,3.813 0.281,0.354 18 false 2 5.813,2.76 6.094,3.115 0.281,0.354 18 false 3 3.24,4.688 3.521,5.042 0.281,0.354 18 false 3 4.292,2.188 4.573,2.542 0.281,0.354 18 false 5 2.969,3.354 3.25,3.708 0.281,0.354 18 false 5 6.583,0.948 6.865,1.302 0.281,0.354 18 false 6 3.156,5.375 4.688,5.573 1.531,0.198 8 false 107 (1091, 79) 5.688,2.802 5.844,3 0.156,0.198 10 false ● 3.125,4.75 3.281,4.948 0.156,0.198 10 false ● 5,2.469 5.156,2.667 0.156,0.198 10 false ● 4.25,4.938 4.563,5.135 0.313,0.198 10 false x2 5.146,2.406 5.427,2.76 0.281,0.354 18 false 4

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR DISC 42431 (Click here) - -
2 REAR DISC BRAKE CYLINDER MOUNTING - - - -
3 REAR DISC BRAKE BUSHING DUST BOOT - (Click here) - -
4 REAR DISC BRAKE CYLINDER SLIDE BUSH - (Click here) - -
5 REAR DISC BRAKE CYLINDER SLIDE PIN - (Click here) - -
6 REAR DISC BRAKE PAD SUPPORT PLATE - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part
V100135

Lithium soap base glycol grease - -

C473581N03
0.375,2.479 2.021,3.833 1.646,1.354 2.146,3.156 3.906,4.771 1.76,1.615 4.229,4.302 5.073,5.385 0.844,1.083 6.104,2.417 6.896,2.583 0.792,0.167 4.177,1.094 5.094,1.344 0.917,0.25 4.219,1.135 5.052,1.302 0.833,0.167 1.469,2.167 2.469,2.333 1,0.167 1.427,2.125 2.51,2.375 1.083,0.25 1.656,4.865 3.49,5.573 1.833,0.708 6.063,2.375 6.938,2.625 0.875,0.25 6.667,1.813 6.5,2.25 6.5,2.25 6.5,2.417 false 5.302,3 5.844,3 false 5.833,1.25 5.667,1.25 5.667,1.25 5.323,1.521 false 5.958,1.667 6.135,1.51 6.135,1.51 6.302,1.51 false 1.25,1.521 1.302,2.271 1.302,2.271 1.469,2.271 false 3.917,3.833 4.25,3.833 false 1.396,5.25 1.646,5.25 false 5.042,0.219 4.875,0.219 4.875,0.219 4.646,0.458 false 2.271,0.448 2.104,0.448 2.104,0.448 1.865,0.917 false 3.344,2.406 3.271,2.927 3.271,2.927 3.104,2.927 false 3.958,1.219 3.792,1.219 3.792,1.219 3.656,1.542 false 1.333,4.094 1.333,3.844 false 5.083,4.833 5.333,4.833 false 6.125,2.854 6.542,3.271 0.417,0.417 18 false 9 5.344,0.094 5.76,0.51 0.417,0.417 18 false 11 5.635,4.688 6.052,5.104 0.417,0.417 18 false 7 2.563,0.323 2.979,0.74 0.417,0.417 18 false 10 4.25,1.135 5.781,1.333 1.531,0.198 8 false 34.3 (350, 25) 5.927,2.396 6.083,2.594 0.156,0.198 10 false ● 2.958,2.813 3.313,3.063 0.354,0.25 10 false ● 1.417,4.135 1.833,4.552 0.417,0.417 18 false 7 4.521,3.677 4.938,4.094 0.417,0.417 18 false 8 6.167,1.094 6.583,1.51 0.417,0.417 18 false 12 6.385,1.417 6.542,1.615 0.156,0.198 10 false ● 1.365,1.365 1.677,1.563 0.313,0.198 10 false x2 3.781,1.49 4.094,1.688 0.313,0.198 10 false x2 1.552,2.177 2.698,2.333 1.146,0.156 8 false 8.4 (86, 74 in.*lbf) 1.229,5.135 1.646,5.552 0.417,0.417 18 false 7 1.104,5.177 1.26,5.375 0.156,0.198 10 false ● 4.021,1.115 4.177,1.313 0.156,0.198 10 false ● 6.198,2.427 6.948,2.677 0.75,0.25 8 false 29 (296, 21)

Procedure Part Name Code
Z101186

Z101188

Z101187

7 REAR DISC BRAKE ANTI-SQUEAL SHIM KIT - (Click here) - -
8 REAR DICSC BRAKE PAD KIT 04466 (Click here) - -
9 DISC BRAKE CYLINDER ASSEMBLY - (Click here) - -
10 PARKING BRAKE ACTUATOR ASSEMBLY 46310B (Click here) - -
11 NO. 2 PARKING BRAKE WIRE ASSEMBLY 890C0A (Click here) - -
12 REAR FLEXIBLE HOSE 47319F (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part
V100135

Lithium soap base glycol grease
V100136

Disc brake grease

C470490N08
6.438,0.208 6.771,0.208 false 6.438,0.656 6.771,0.656 false 6.448,1.104 6.781,1.104 false 3.979,4.396 4.313,4.396 false 5.031,0.094 5.458,0.427 0.427,0.333 18 false 14 5.375,0.51 6.24,0.854 0.865,0.344 18 false 17, 18 6.135,0.969 6.542,1.302 0.406,0.333 18 false 13 3.646,4.24 4.063,4.573 0.417,0.333 18 false 16 6.104,0.115 6.573,0.365 0.469,0.25 12 false (*B) 5.646,0.083 6.25,0.438 0.604,0.354 18 false , 15 5.333,0.125 5.802,0.375 0.469,0.25 12 false (*A) 6.104,0.552 6.573,0.802 0.469,0.25 12 false (*A)

Procedure Part Name Code
Z101186

Z101188

Z101187

13 BLEED BRAKE LINE - - (Click here) -
14 BLEED DISC BRAKE CYLINDER ASSEMBLY - (Click here) - -
15 BLEED DISC BRAKE CYLINDER ASSEMBLY - (Click here) - -
16 REAR WHEEL - - - -
17 NORMAL CONDITION RECOVERY - - - (Click here)
18 INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL - - - (Click here)

*A for HEV Model *B for Gasoline Model

CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the rear disc brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 42431 1.INSTALL REAR DISC

Z101186

NOTICE:

When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.



a.
C440898C01
3.677,0.844 4.302,0.635 4.302,0.635 3.625,0.792 true 1.979,0.083 2.26,0.438 0.281,0.354 18 false i 4.344,0.521 4.656,0.719 0.313,0.198 10 false *a
*a Matchmark - -


i.

Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

NOTICE:

When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.




Hide 2.INSTALL REAR DISC BRAKE CYLINDER MOUNTING

Torque:
107 N*m (1091 kgf*cm, 79 ft.*lbf)

Hide 3.INSTALL REAR DISC BRAKE BUSHING DUST BOOT

a.
C470511C01
0.958,0.031 1.24,0.385 0.281,0.354 18 false i 3.854,0.094 4.135,0.448 0.281,0.354 18 false ii
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.



ii.

Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.



Hide 4.INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH

a.
C438190C01
3.479,0.333 3.76,0.688 0.281,0.354 18 false i 4.958,1.26 5.24,1.615 0.281,0.354 18 false ii
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.


ii.

Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.



Hide 5.INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

a.
C470512C01
6.615,0.26 6.281,0.26 true 6.583,1.385 6.25,1.385 true 0.365,0.052 0.646,0.406 0.281,0.354 18 false i 3.948,0.042 4.417,0.302 0.469,0.26 18 false ii, iii 6.677,1.281 6.906,1.458 0.229,0.177 10 true *1 6.677,0.167 6.906,0.344 0.229,0.177 10 true *2
*1 Rear No. 1 Disc Brake Cylinder Slide Pin *2 Rear No. 2 Disc Brake Cylinder Slide Pin
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin.


ii.

Install the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.


iii.

Push the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin into each rear disc brake bushing dust boot to engage the pins to the boots.



Hide 6.INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

Z101186

NOTICE:

Be sure to install each rear disc brake pad support plate in the correct position and direction.



Hide 7.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

Z101186

Click here(Click here)

Hide 04466 8.INSTALL REAR DICSC BRAKE PAD KIT

a.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:

Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.


HINT:

If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

C473529C01
0,0 0,0 false
*a Inner Side (Orange) *b Outer Side (Yellow green)




Hide 9.INSTALL DISC BRAKE CYLINDER ASSEMBLY

Z101186

NOTICE:

If bleeding of air from the rear brake cylinder assembly will be performed, reuse the bolts. If bleeding of air from the rear brake cylinder assembly will not be performed, install new bolts.



Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)

Hide 46310B 10.INSTALL PARKING BRAKE ACTUATOR ASSEMBLY

Z101186

Click here(Click here)

Hide 890C0A 11.CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Z101186

Click here(Click here)

Hide 47319F 12.CONNECT REAR LH FLEXIBLE HOSE

Z101186

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.



Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide 14.BLEED DISC BRAKE CYLINDER ASSEMBLY (for HEV Model)

Z101186

CAUTION:

If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder assembly.


HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

·

While performing air bleeding of the rear disc brake cylinder assembly, the bolts can be reused during the bleeding procedure. After air bleeding is complete, replace the bolts with new ones.




a.
C445739N01
0.365,0.052 0.646,0.406 0.281,0.354 18 false i

i.

Perform the following procedure.

1. Perform the procedure to enter rear disc brake pad replacement mode 5 times.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HEV Model)>TEST MODE PROCEDURE

2. Disconnect the cable from the negative (-) auxiliary battery terminal.

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL

3. Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>REMOVAL

4. Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and separate the rear disc brake cylinder assembly from the rear disc brake cylinder mounting.(*1)

5. Hold the rear disc brake cylinder assembly horizontally, then tilt it 45° toward the bleeder plug side as shown in the illustration.(*2)

6. Temporarily install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.(*3)

7. Remove the center cowl top ventilator louver.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for HEV Model)>REPLACEMENT

8. Remove the brake master cylinder reservoir filler cap assembly.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for HEV Model)>REPLACEMENT

9. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

NOTICE:
·

Make sure that there is sufficient brake fluid in the reservoir.

·

Do not remove the filter from the brake master cylinder reservoir assembly and be sure to fill the brake master cylinder reservoir assembly with new brake fluid to avoid any potential contamination of the brake system. Contamination, for example by dirt particles or mineral oil, could lead to functional brake problems.

·

If brake fluid leaks onto any painted surface, immediately wash it off.



10. Remove the rear disc brake bleeder plug cap.

11. Connect a vinyl tube to the rear disc brake bleeder plug.

12. Depress the brake pedal several times, and then loosen the rear disc brake bleeder plug with the pedal depressed.(*4)

13. When fluid stops coming out, tighten the rear disc brake bleeder plug and release the brake pedal.(*5)

NOTICE:

Repeat steps (*4) through (*5) until there are no signs of air in the brake fluid.


14. Repeat steps (*1) through (*5) 3 times.

NOTICE:

If there is still air in the system after performing steps (*1) through (*5) 3 times, repeat the steps (*1) through (*5) until the air has been bled.


15. Tighten the rear disc brake bleeder plug completely.

Torque:
8.3 N*m (85 kgf*cm, 73 in.*lbf)

16. Install the rear disc brake bleeder plug cap.

17. Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)

18. Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>INSTALLATION

19. Inspect for brake fluid leaks.

20. Inspect the brake fluid level in the reservoir.

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HEV Model)>ON-VEHICLE INSPECTION

21. Install the brake master cylinder reservoir filler cap assembly.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for HEV Model)>REPLACEMENT

22. Install the center cowl top ventilator louver.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for HEV Model)>REPLACEMENT

23. Connect the cable to the negative (-) auxiliary battery terminal.

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION



Hide 15.BLEED DISC BRAKE CYLINDER ASSEMBLY (for Gasoline Model)

Z101186

CAUTION:

If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder assembly.


HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

·

While performing air bleeding of the rear disc brake cylinder assembly, the bolts can be reused during the bleeding procedure. After air bleeding is complete, replace the bolts with new ones.




a.
C445739N01
0.365,0.052 0.646,0.406 0.281,0.354 18 false i

i.

Perform the following procedure.

1. Perform the procedure to enter rear disc brake pad replacement mode 5 times.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>TEST MODE PROCEDURE

2. Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>REMOVAL

3. Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and separate the rear disc brake cylinder assembly from the rear disc brake cylinder mounting.(*1)

4. Hold the rear disc brake cylinder assembly horizontally, then tilt it 45° toward the bleeder plug side as shown in the illustration.(*2)

5. Temporarily install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.(*3)

6. Remove the center cowl top ventilator louver.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for Gasoline Model)>REPLACEMENT

7. Remove the brake master cylinder reservoir filler cap assembly.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for Gasoline Model)>REPLACEMENT

8. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

NOTICE:
·

Make sure that there is sufficient brake fluid in the reservoir.

·

Do not remove the filter from the brake master cylinder reservoir assembly and be sure to fill the brake master cylinder reservoir assembly with new brake fluid to avoid any potential contamination of the brake system. Contamination, for example by dirt particles or mineral oil, could lead to functional brake problems.

·

If brake fluid leaks onto any painted surface, immediately wash it off.



9. Remove the rear disc brake bleeder plug cap.

10. Connect a vinyl tube to the rear disc brake bleeder plug.

11. Depress the brake pedal several times, and then loosen the rear disc brake bleeder plug with the pedal depressed.(*4)

12. When fluid stops coming out, tighten the rear disc brake bleeder plug and release the brake pedal.(*5)

NOTICE:

Repeat steps (*4) through (*5) until there are no signs of air in the brake fluid.


13. Repeat steps (*1) through (*5) 3 times.

NOTICE:

If there is still air in the system after performing steps (*1) through (*5) 3 times, repeat the steps (*1) through (*5) until the air has been bled.


14. Tighten the rear disc brake bleeder plug completely.

Torque:
8.3 N*m (85 kgf*cm, 73 in.*lbf)

15. Install the rear disc brake bleeder plug cap.

16. Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)

17. Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>INSTALLATION

18. Inspect for brake fluid leaks.

19. Inspect the brake fluid level in the reservoir.

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>ON-VEHICLE INSPECTION

20. Install the brake master cylinder reservoir filler cap assembly.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for Gasoline Model)>REPLACEMENT

21. Install the center cowl top ventilator louver.

Click hereGeneral>MAINTENANCE>BRAKE FLUID (for Gasoline Model)>REPLACEMENT



Hide 18. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HEV Model)

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART