RM38T0EC _54 Brake _115207 BRAKE (REAR) _0510708 REAR BRAKE A

BRAKE (REAR) REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

3.969,4.344 4.302,4.344 false 6.406,0.667 6.74,0.667 false 6.406,0.24 6.74,0.24 false 6.406,1.104 6.74,1.104 false 6.406,1.521 6.74,1.521 false 6.219,0.104 6.771,0.427 0.552,0.323 18 false 1 6.229,0.542 6.927,0.885 0.698,0.344 18 false 3 5.906,0.99 6.198,1.333 0.292,0.344 18 false 4 3.792,4.198 4.083,4.542 0.292,0.344 18 false 2 6.083,1.021 6.49,1.271 0.406,0.25 12 false (*A) 6.229,1.385 6.521,1.729 0.292,0.344 18 false 5

Procedure		Part Name Code
1	PRECAUTION	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0045,)	-	-
2	REAR WHEEL	-	-	-	-
3	PERFORM REAR BRAKE PAD REPLACEMENT MODE	-	-	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0048,)
4	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
5	DRAIN BRAKE FLUID	-	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0002,)	-

for HEV Model

2.188,3.146 3.885,4.792 1.698,1.646 0.49,2.385 2.094,3.875 1.604,1.49 4.313,4.313 5.063,5.323 0.75,1.01 1.854,4.854 3.396,5.604 1.542,0.75 5.74,1.698 5.917,1.333 5.917,1.333 6.083,1.333 false 6.469,2.198 6.469,1.865 false 4.927,0.594 5.104,0.365 5.104,0.365 5.26,0.365 false 2.646,2.708 2.823,2.708 2.823,2.708 3.115,2.438 false 3.885,3.917 4.271,3.917 false 5.073,4.823 5.365,4.823 false 1.365,3.875 1.365,4.146 false 1.552,5.25 1.844,5.25 false 3.479,1.583 3.656,1.354 3.656,1.354 3.813,1.354 false 2.135,0.979 2.313,0.552 2.313,0.552 2.469,0.552 false 5.094,1.552 5.396,1.01 5.396,1.01 5.563,1.01 false 5.094,3.01 5.26,2.698 5.26,2.698 5.427,2.698 false 6.177,1.229 6.333,1.427 0.156,0.198 10 false ● 6.427,2.198 6.583,2.396 0.156,0.198 10 false ● 5.635,0.875 5.917,1.229 0.281,0.354 18 false 6 5.594,0.219 5.875,0.573 0.281,0.354 18 false 7 2.771,0.406 3.052,0.76 0.281,0.354 18 false 8 2.479,2.594 2.802,2.823 0.323,0.229 10 false ● 4.365,3.75 4.781,4.104 0.417,0.354 18 false 10 5.51,2.531 5.792,2.885 0.281,0.354 18 false 9 3.625,1.552 3.938,1.75 0.313,0.198 10 false x2 1.406,4.125 1.958,4.479 0.552,0.354 18 false 11 5.646,4.656 6.198,5.01 0.552,0.354 18 false 11 1.531,1.458 1.844,1.656 0.313,0.198 10 false x2 1.219,5.094 1.771,5.448 0.552,0.354 18 false 11 1.073,5.167 1.229,5.365 0.156,0.198 10 false ● 3.865,1.26 4.021,1.458 0.156,0.198 10 false ●

Procedure		Part Name Code
6	REAR FLEXIBLE HOSE	47319F	-	-	-
7	NO. 2 PARKING BRAKE WIRE ASSEMBLY	890C0A	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0047,)	-	-
8	PARKING BRAKE ACTUATOR ASSEMBLY	46310B	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0046,)	-	-
9	DISC BRAKE CYLINDER ASSEMBLY	-	-	-	-
10	REAR DICSC BRAKE PAD KIT	04466	-	-	-
11	REAR DISC BRAKE ANTI-SQUEAL SHIM KIT	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0035,)	-	-

●

Non-reusable part

4.167,0.052 5.906,2.083 1.74,2.031 3.698,3.958 3.698,2.854 false 3.448,3.302 3.698,3.302 false 4.5,3.917 4.333,3.917 4.333,3.917 4.167,4.146 false 4.99,2.885 4.823,2.885 4.823,2.885 4.646,3.167 false 4.313,3.063 4.573,2.51 4.573,2.51 4.74,2.51 false 5.594,3.719 5.917,3.333 5.917,3.333 6.083,3.333 false 2.719,1.542 3.135,1.542 false 5.917,1.083 6.292,1.083 false 6.573,0.938 7.125,1.292 0.552,0.354 18 false 12 5.021,2.458 5.417,2.625 0.396,0.167 10 false ● 5.063,2.792 5.49,2.99 0.427,0.198 10 false ● 4.563,3.813 4.99,4.01 0.427,0.198 10 false ● 5.177,2.729 5.729,3.083 0.552,0.354 18 false 15 3.417,1.417 3.969,1.771 0.552,0.354 18 false 17 4.688,3.74 5.24,4.094 0.552,0.354 18 false 15 6.146,3.156 6.698,3.51 0.552,0.354 18 false 16 5.146,2.375 5.698,2.729 0.552,0.354 18 false 14 3.104,3.115 3.656,3.469 0.552,0.354 18 false 13 4.26,4.969 4.573,5.167 0.313,0.198 10 false x2

Procedure		Part Name Code
12	REAR DISC BRAKE PAD SUPPORT PLATE	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0033,)	-	-
13	REAR DISC BRAKE CYLINDER SLIDE PIN	-	-	-	-
14	REAR DISC BRAKE CYLINDER SLIDE BUSH	-	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0049,)	-	-
15	REAR DISC BRAKE BUSHING DUST BOOT	-	-	-	-
16	REAR DISC BRAKE CYLINDER MOUNTING	-	-	-	-
17	REAR DISC	42431	(202307,999999,_54,_115207,_0510708,RM100000002BUWS_04_0025,)	-	-

●

Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:: ·

Immediately after installing the rear disc brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:

for HEV Model:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: ·

Make sure to read the precautions of the electric parking brake system before removing the rear brake assembly.

Click here(202307,999999,_54,_112607,_0510712,RM100000002BZ04,)

·

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. (for HEV Model)

Click here(202307,999999,_V1,_106911,_0485800,RM100000002CEKY,)

Hide Display 2.REMOVE REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202201,999999,_V1,_104397,_0503374,RM100000001ZE9H,

Hide Display 3.PERFORM REAR BRAKE PAD REPLACEMENT MODE

for HEV Model:

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HEV Model)>TEST MODE PROCEDURE202307,999999,_54,_112607,_0608079,RM100000002C7FW,

for Gasoline Model:

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>TEST MODE PROCEDURE202307,999999,_54,_112607,_0608082,RM100000002C7GN,

Hide Display 4.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL (for HEV Model)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0604345,RM100000002BTXA,

Hide Display 5.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 47319F 6.DISCONNECT REAR FLEXIBLE HOSE

Hide Display 890C0A 7.DISCONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Click here(

202201,999999,_54,_112607,_0510714,RM1000000020AHV_04_0007,)

Hide Display 46310B 8.REMOVE PARKING BRAKE ACTUATOR ASSEMBLY

Click here(

202201,999999,_54,_112607,_0510714,RM1000000020AHV_04_0006,)

Hide Display 9.REMOVE DISC BRAKE CYLINDER ASSEMBLY

Hide Display 04466 10.REMOVE REAR DICSC BRAKE PAD KIT

Hide Display 11.REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

Click here(

202307,999999,_V1,_104397,_0510703,RM100000002BUX7_07_0005,)

Hide Display 12.REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

NOTICE:: Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

Hide Display 13.REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

4.333,0.25 5.083,0.25 true 4.292,1.375 5.125,1.375 true 5.208,1.281 5.521,1.438 0.313,0.156 10 false *1 5.156,0.167 5.469,0.323 0.313,0.156 10 false *2

Rear No. 1 Disc Brake Cylinder Slide Pin

Rear No. 2 Disc Brake Cylinder Slide Pin

Hide Display 14.REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH

0.531,0.135 0.813,0.49 0.281,0.354 18 false i

Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the rear No. 2 disc brake cylinder slide pin.

NOTICE:: Do not damage the rear No. 2 disc brake cylinder slide pin.

Hide Display 15.REMOVE REAR DISC BRAKE BUSHING DUST BOOT

Hide Display 16.REMOVE REAR DISC BRAKE CYLINDER MOUNTING

Hide Display 42431 17.REMOVE REAR DISC

3.75,0.854 2.594,1.01 2.594,1.01 3.688,0.792 true 1.708,0.073 2.813,0.427 1.104,0.354 18 false i, ii 2.323,0.938 2.583,1.135 0.26,0.198 10 true *a

Matchmark

Put matchmarks on the rear disc and rear axle hub and bearing assembly.

ii.

Remove the rear disc.