RM38T0EC _54 Brake _115206 BRAKE (FRONT) _0510705 FRONT BRAKE A

BRAKE (FRONT) FRONT BRAKE REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.385,0.271 6.719,0.271 false 4.281,3.75 4.615,3.75 false 6.385,0.698 6.719,0.698 false 6.396,1.063 6.729,1.063 false 4.083,3.573 4.333,3.844 0.25,0.271 18 false 3 6.208,0.927 6.427,1.25 0.219,0.323 18 false 4 5.854,0.135 6.073,0.458 0.219,0.323 18 false 1 6.052,0.177 6.458,0.438 0.406,0.26 12 false (*A) 5.875,0.552 6.24,0.865 0.365,0.313 18 false 2 6.063,0.583 6.49,0.823 0.427,0.24 12 false (*A)

Procedure		Part Name Code
1	PRECAUTION	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0059,)	-	-
2	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
3	FRONT WHEEL	-	-	-	-
4	DRAIN BRAKE FLUID	-	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0047,)	-

for HEV Model

4.5,2.417 6.083,4.5 1.583,2.083 0.615,1.177 2.094,3.333 1.479,2.156 4.698,0.865 5.031,0.865 false 6.281,1.531 6.615,1.531 false 1.25,3.667 1.25,3.333 false 6.083,3.958 6.417,3.958 false 2.667,4.333 2.667,3.583 false 4.375,0.375 4.708,0.375 false 2.667,4.167 3.75,4.167 3.75,4.167 3.75,3.938 false 2.969,0.771 3.302,0.771 false 4.76,0.208 4.99,0.49 0.229,0.281 18 false 5 6.667,1.375 6.896,1.656 0.229,0.281 18 false 6 2.604,4.354 2.833,4.635 0.229,0.281 18 false 7 6.75,3.802 6.979,4.083 0.229,0.281 18 false 8 1.292,3.646 1.521,3.927 0.229,0.281 18 false 8 4.563,1.854 4.875,2.052 0.313,0.198 10 false x2 2.823,0.667 3.438,0.865 0.615,0.198 10 false ● 5.094,0.76 5.292,0.948 0.198,0.188 10 false ●

Procedure		Part Name Code
5	FRONT FLEXIBLE HOSE	47313J	-	-	-
6	DISC BRAKE CYLINDER ASSEMBLY	47750	-	-	-
7	FRONT DISC BRAKE PAD KIT	04465	-	-	-
8	FRONT ANTI SQUEAL SHIM KIT	04945	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0051,)	-	-

●

Non-reusable part

4.667,3.083 5.75,4.5 1.083,1.417 0.958,1.74 1.375,1.74 false 4.083,0.802 4.458,0.802 false 0.781,3.51 1.167,3.51 false 5.75,3.75 6.083,3.75 false 2.156,4.083 2.156,4.417 false 2.333,2.313 2.333,2.646 false 1.75,3.833 1.75,4.167 false 3.656,3.375 4.156,3.375 false 6.552,3.656 6.833,4.01 0.281,0.354 18 false 9 3.75,0.667 4.302,1.021 0.552,0.354 18 false 14 0.656,1.615 1.177,2.063 0.521,0.448 18 false 10 0.479,3.375 0.875,3.729 0.396,0.354 18 false 10 2.115,4.427 2.615,4.813 0.5,0.385 18 false 12 2,4.448 2.156,4.646 0.156,0.198 10 false ● 2.292,3.156 2.604,3.354 0.313,0.198 10 false x2 2.302,2.667 2.844,3.052 0.542,0.385 18 false 12 1.729,4.208 1.906,4.417 0.177,0.208 10 false ● 2.188,2.708 2.344,2.906 0.156,0.198 10 false ● 4.208,3.24 4.75,3.625 0.542,0.385 18 false 13 1.833,4.156 2.229,4.51 0.396,0.354 18 false 11

Procedure		Part Name Code
9	FRONT DISC BRAKE FITTING KIT	04947	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0052,)	-	-
10	FRONT DISC BRAKE CYLINDER SLIDE PIN	47715A	-	-	-
11	FRONT DISC BRAKE CYLINDER SLIDE BUSH	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0057,)	-	-
12	FRONT DISC BRAKE BUSHING DUST BOOT	-	-	-	-
13	FRONT DISC BRAKE CYLINDER MOUNTING	47722	-	-	-
14	FRONT DISC	43512	(202307,999999,_54,_115206,_0510705,RM100000002BUWG_01_0044,)	-	-

●

Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:: ·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:

for HEV Model:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1. PRECAUTION (for HEV Model)

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.; Click here(202307,999999,_V1,_106911,_0485800,RM100000002CEKY,)

Hide Display 2.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL (for HEV Model)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0604345,RM100000002BTXA,

Hide Display 3.REMOVE FRONT WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202201,999999,_V1,_104397,_0503374,RM100000001ZE9H,

Hide Display 4.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 47313J 5.DISCONNECT FRONT FLEXIBLE HOSE

Hide Display 47750 6.REMOVE DISC BRAKE CYLINDER ASSEMBLY

Hide Display 04465 7.REMOVE FRONT DISC BRAKE PAD KIT

Hide Display 04945 8.REMOVE FRONT ANTI SQUEAL SHIM KIT

Click here(

202201,999999,_V1,_104397,_0510701,RM1000000020AGW_03_0005,)

Hide Display 04947 9.REMOVE FRONT DISC BRAKE FITTING KIT

NOTICE:: Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

Hide Display 47715A 10.REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

Hide Display 11.REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH

2.615,0.031 2.896,0.385 0.281,0.354 18 false i

Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bush from the front disc brake cylinder slide pin (lower side).

NOTICE:: Do not damage the front disc brake cylinder slide pin.

Hide Display 12.REMOVE FRONT DISC BRAKE BUSHING DUST BOOT

Hide Display 47722 13.REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

Hide Display 43512 14.REMOVE FRONT DISC

3.677,0.865 4.281,0.833 4.281,0.833 3.667,0.792 true 4.313,0.76 4.625,0.958 0.313,0.198 10 false *a 1.927,0.063 2.323,0.375 0.396,0.313 18 true i, ii

Matchmark

Put matchmarks on the front disc and the front axle hub sub-assembly.

ii.

Remove the front disc.