RM38T0EC _52 Drivetrain _112266 DRIVE SHAFT / PROPELLER SHAFT _0604511 FRONT DRIVE SHAFT ASSEMBLY(for HEV Model) A

DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for HEV Model) INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

4.115,1.542 4.427,1.208 4.427,1.208 4.594,1.208 false 4.667,2.469 5.052,2.031 5.052,2.031 5.219,2.031 false 5.042,1.073 5.323,1.427 0.281,0.354 18 false 1 5.563,1.896 5.844,2.25 0.281,0.354 18 false 2 4.906,1.125 5.104,1.333 0.198,0.208 10 false ●

Procedure		Part Name Code
1	FRONT DRIVE SHAFT HOLE SNAP RING	43420G	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0098,)	-	-
2	INSTALL FRONT DRIVE SHAFT ASSEMBLY	43420	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0001,)	-	-

●	Non-reusable part		Toyota Genuine e-Transaxle Fluid TE
	MP Grease		Toyota Genuine Oil Seal Side Lip Grease

4.833,3.25 5.583,3.417 0.75,0.167 4.792,3.208 5.625,3.458 0.833,0.25 5.083,1.75 6.083,1.917 1,0.167 5.042,1.708 6.125,1.958 1.083,0.25 5.333,0.833 6.167,1 0.833,0.167 5.292,0.792 6.208,1.042 0.917,0.25 5.031,3.594 5.938,3.76 0.906,0.167 4.99,3.552 5.979,3.802 0.99,0.25 2.5,1.083 3.25,1.25 0.75,0.167 2.458,1.042 3.292,1.292 0.833,0.25 3.833,5.583 4.583,5.75 0.75,0.167 3.792,5.542 4.625,5.792 0.833,0.25 4.417,0.458 4.906,0.458 false 0.938,1.01 1.344,1.01 false 0.552,2.146 1.198,2.146 false 4.646,2.427 4.802,2.656 4.802,2.656 4.958,2.656 false 6.083,2.25 6.229,1.958 6.229,1.958 6.406,1.958 false 6.042,3.115 6.438,3.115 false 4.635,3.969 4.865,3.667 4.865,3.667 5.031,3.667 false 3.385,5.01 3.948,5.01 false 6.073,1.552 6.323,1.552 false 5.583,3.333 5.75,3.333 5.75,3.333 5.979,2.979 false 4.958,2.115 4.958,1.833 4.958,1.833 5.083,1.833 false 6.5,1.25 6.333,0.917 6.333,0.917 6.167,0.917 false 3.594,1.604 3.417,1.167 3.417,1.167 3.25,1.167 false 3.063,5.667 3.833,5.667 false 3.583,5.667 3.583,5.417 3.583,5.417 3.333,5.417 false 0.344,1.99 0.625,2.344 0.281,0.354 18 false 3 0.74,0.844 1.021,1.198 0.281,0.354 18 false 5 4.219,0.292 4.5,0.646 0.281,0.354 18 false 7 6.75,1.802 7.031,2.156 0.281,0.354 18 false 6 5.313,2.5 5.594,2.854 0.281,0.354 18 false 7 6.5,3.5 6.781,3.854 0.281,0.354 18 false 8 4.021,4.844 4.302,5.198 0.281,0.354 18 false 4 6.5,3.021 6.656,3.229 0.156,0.208 10 false ● 3.365,5.438 3.646,5.656 0.281,0.219 10 false x2 6.385,1.458 6.604,1.604 0.219,0.146 10 false *1 4.896,3.25 5.833,3.49 0.938,0.24 8 false 49 (500, 36) 5.125,1.75 6.063,1.99 0.938,0.24 8 false 8.5 (87, 75 in.*lbf) 5.406,0.833 6.344,1.073 0.938,0.24 8 false 29 (296, 21) 5.094,3.594 6.031,3.833 0.938,0.24 8 false 216 (2203, 159) 2.563,1.083 3.5,1.323 0.938,0.24 8 false 74 (755, 55) 3.885,5.594 4.854,5.76 0.969,0.167 8 false 92 (938, 68) 6.365,3.552 6.521,3.76 0.156,0.208 10 false ●

Procedure		Part Name Code
3	CONNECT FRONT DRIVE SHAFT ASSEMBLY	43420	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0093,)	-	-
4	FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY	48069	-	-	-
5	FRONT STABILIZER LINK ASSEMBLY	48810	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0041,)	-	-
6	TIE ROD END SUB-ASSEMBLY	45047	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0039,)	-	-
7	FRONT SPEED SENSOR	89543	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0040,)	-	-
8	FRONT AXLE SHAFT NUT	43502H	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0092,)	-	-

*1	FRONT FLEXIBLE HOSE	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)	●	Non-reusable part
	Toyota Body Grease W		Do not apply lubricants to the threaded parts

0.5,3.583 1.5,3.75 1,0.167 5.167,3.333 5.333,3.333 5.333,3.333 5.583,2.917 false 6.469,0.219 6.802,0.219 false 4.094,1.75 4.427,1.75 false 1.833,1.083 2.167,1.083 false 2.333,2.5 2.583,2.167 2.583,2.167 2.75,2.167 false 1,3.417 1,3.583 false 6.469,0.563 6.802,0.563 false 6.458,0.927 6.792,0.927 false 4.844,3.177 5.469,3.604 0.625,0.427 18 false 12 3.75,1.583 4.375,2.01 0.625,0.427 18 false 14 2.219,0.927 2.844,1.354 0.625,0.427 18 false 15 2.792,2.021 3.417,2.448 0.625,0.427 18 false 16 6.281,0.083 6.573,0.417 0.292,0.333 18 false 9 5.635,1.635 5.927,1.854 0.292,0.219 10 false x5 1.115,0.125 1.406,0.344 0.292,0.219 10 false x5 2.448,3.333 2.74,3.552 0.292,0.219 10 false x10 1.073,3.281 1.365,3.5 0.292,0.219 10 false x4 0.552,3.594 1.656,3.781 1.104,0.188 8 false 7.5 (76, 66 in.*lbf) 4.906,0.417 6.615,0.75 1.708,0.333 18 false 10, 11, 13, 17 6.167,0.781 6.594,1.156 0.427,0.375 18 false 18

Procedure		Part Name Code
9	ADD HYBRID TRANSAXLE FLUID	-	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0090,)	-
10	INSPECT HYBRID TRANSAXLE FLUID	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0100,)	-	-
11	INSPECT FOR HYBRID TRANSAXLE FLUID LEAK	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0099,)	-	-
12	FRONT WHEELS	-	-	-	-
13	INSPECT AND ADJUST FRONT WHEEL ALIGNMENT	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0025,)	-	-
14	REAR ENGINE UNDER COVER LH	51444A	-	-	-
15	REAR ENGINE UNDER COVER RH	51443C	-	-	-
16	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
17	CHECK FOR SPEED SENSOR SIGNAL	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0094,)	-	-
18	PERFORM INITIALIZATION	-	-	-	(202307,999999,_52,_112266,_0604511,RM100000002BUWF_01_0103,)

N*m (kgf*cm, ft.*lbf): Specified torque

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 43420G 1.INSTALL FRONT DRIVE SHAFT HOLE SNAP RING

NOTICE:: Face the end gap of the front drive shaft hole snap ring downward.

4.552,1.281 4.552,1.208 false 4.479,1.25 4.792,1.448 0.313,0.198 10 false *a

End Gap

Hide Display 43420 2.INSTALL FRONT DRIVE SHAFT ASSEMBLY

0.5,0.115 0.99,0.458 0.49,0.344 18 false i, ii 4.052,0.125 4.542,0.469 0.49,0.344 18 false iii 2.26,2.063 2.75,2.406 0.49,0.344 18 false iv

	MP Grease		Toyota Genuine e-Transaxle Fluid TE
	MP Grease		Toyota Genuine Oil Seal Side Lip Grease

Coat the front drive shaft hole snap ring with MP grease.

ii.

Coat the splines of the front drive inboard joint assembly with Toyota genuine e-Transaxle fluid TE.

iii.

Coat the lip of the front drive shaft oil seal with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.

iv.

Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly.

NOTICE:: ·

Face the end gap of the front drive shaft hole snap ring downward.

·

Do not damage the front drive shaft oil seal.

·

Do not damage the front axle inboard joint boot.

·

Make sure to center the front drive shaft assembly during installation to prevent damage to the front drive shaft hole snap ring.

HINT:: Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

Hide Display 43420 3.CONNECT FRONT DRIVE SHAFT ASSEMBLY

6.333,0.542 6.417,0.479 6.417,0.479 6.25,0.354 true 0.542,0.021 0.823,0.375 0.281,0.354 18 false i 3.948,0.021 4.229,0.375 0.281,0.354 18 false ii 6.438,0.385 6.615,0.583 0.177,0.198 10 true *a

*a	Matchmark	-	-
	Toyota Body Grease W	-	-

Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to each of the 4 areas shown in the illustration.

ii.

Align the matchmarks and install the front drive shaft assembly to the front axle assembly.

NOTICE:: ·

Do not push the front axle assembly towards the outside of the vehicle any further than necessary.

·

Check that there is no foreign matter on the deflector or contact surfaces.

·

Do not damage the front axle outboard joint boot.

·

Do not damage the front disc brake dust cover.

·

Do not damage the deflector.

Hide Display 48069 4.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>INSTALLATION202307,999999,_52,_112268,_0500952,RM100000002C1Z6_01_0053,

Hide Display 48810 5.INSTALL FRONT STABILIZER LINK ASSEMBLY

Click here(

202307,999999,_53,_112966,_0502991,RM100000002C39Y_01_0003,)

Hide Display 45047 6.CONNECT TIE ROD END SUB-ASSEMBLY

Click here(

202307,999999,_55,_112968,_0503003,RM100000002C3MQ_01_0161,)

Hide Display 89543 7.INSTALL FRONT SPEED SENSOR

Click here(

202307,999999,_52,_112268,_0500952,RM100000002C1Z6_01_0051,)

Hide Display 43502H 8.INSTALL FRONT AXLE SHAFT NUT

1.958,0.094 2.24,0.448 0.281,0.354 18 false i 0.375,1.969 0.656,2.323 0.281,0.354 18 false ii 4.031,1.979 4.313,2.333 0.281,0.354 18 false iii

Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

NOTICE:: ·

Be sure to perform this work even when using a new front drive shaft assembly.

·

Keep the threaded parts free of oil and foreign matter.