RM38T0EC _51 Engine / Hybrid System _144996 M20F-FXS, M20G-FXS EMISSION CONTROL _0604306 EGR COOLER A

M20F-FXS, M20G-FXS EMISSION CONTROL  EGR COOLER  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A522682N01
6.5,0.25 6.833,0.25 false 3.021,1.25 3.354,1.25 false 0.938,2.083 1.271,2.083 false 0.75,2.417 1.083,2.417 false 1.667,1.083 1.833,1.083 1.833,1.083 2.25,1.635 false 3.667,3.271 3.667,3.604 false 3.958,2.01 4.292,2.01 false 1.51,3.25 1.823,3.448 0.313,0.198 10 false *a 3.167,3.396 3.479,3.594 0.313,0.198 10 false *b 6.333,0.083 6.635,0.396 0.302,0.313 18 false 1 3.75,1.823 4.052,2.135 0.302,0.313 18 false 2 3.417,1.083 3.719,1.396 0.302,0.313 18 false 4 1.469,0.906 1.771,1.219 0.302,0.313 18 false 7 1.479,1.917 1.781,2.229 0.302,0.313 18 false 6 0.531,2.271 0.833,2.583 0.302,0.313 18 false 5 3.615,3.635 3.917,3.948 0.302,0.313 18 false 3 1.281,1.01 1.594,1.208 0.313,0.198 10 false 1.323,1.969 1.635,2.167 0.313,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

1 DRAIN ENGINE COOLANT - - (Click here) -
2 INVERTER WITH CONVERTER ASSEMBLY G92A0 - - -
3 NO. 3 WATER BY-PASS HOSE 16267 - - -
4 NO. 4 WATER BY-PASS HOSE 16281 - - -
5 EGR COOLER ASSEMBLY 25680 - - -
6 EGR VALVE GASKET 25627 - - -
7 NO. 1 EGR COOLER GASKET 25685 - - -

*a x2 or x3 *b x3 or x2
Non-reusable part - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Gas leaks from exhaust system is repaired Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.


HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 16267 3.DISCONNECT NO. 3 WATER BY-PASS HOSE

a.
A522683


Hide 16281 4.DISCONNECT NO. 3 WATER BY-PASS HOSE

a.
A522684


Hide 25680 5.REMOVE EGR COOLER ASSEMBLY

a.
A522685

[The illustrations are representative examples, and details may differ.]



Hide 25627 6.REMOVE EGR VALVE GASKET

a.
A462803


Hide 25685 7.REMOVE NO. 1 EGR COOLER GASKET

a.
A466678