The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.
| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
·
Replacement of throttle body with motor assembly ·
Replacement of cam timing control motor with EDU assembly ·
Replacement of fuel pump assembly (for high pressure side) ·
Replacement of cylinder head sub-assembly ·
Replacement of ignition coil assembly ·
Replacement of EGR valve assembly ·
Removal and installation of a camshaft timing gear assembly ·
Replacement of camshaft timing gear assembly ·
Replacement of camshaft timing exhaust gear assembly ·
Replacement of camshaft (for intake or exhaust camshaft) ·
Gas leaks from exhaust system is repaired ·
Replacement of port fuel injector assembly ·
Replacement of direct fuel injector assembly ·
Cleaning the deposits from the throttle body with motor assembly ·
Removal and installation of a cam timing control motor with EDU assembly ·
Removal and installation of a camshaft timing gear assembly |
Inspection After Repair | ·
Poor idle, etc. ·
Engine start function, etc. |
( 202307,999999,_51,_144956,_0604911,RM100000002BWPD,)
|
When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Learning completes when vehicle is driven
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
|---|---|---|
| Front Camera System | Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. | ( 202307,999999,_95,_112293,_0586709,RM100000002BSVY,)
|
Learning completes when vehicle is operated normally
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
|---|---|---|
| Power door lock control system
·
Back door opener |
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. | ( 202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
|
| Power back door system | Fully close the back door by hand.
|
( 202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
|
| Air conditioning system | After the ignition switch is turned to ON, the servo motor standard position is recognized. | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 1 | ENGINE ASSEMBLY TO ENGINE STAND | - | - | - | - |
| 2 | ENGINE HANGERS | - | - | - | - |
| 3 | NO. 1 VACUUM PIPE | 25733A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0177,)
|
- | - |
| 4 | BRACKET | 23211K | - | - | - |
| 5 | NO. 1 EXHAUST MANIFOLD HEAT INSULATOR | 17167 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0080,)
|
- | - |
| 6 | MANIFOLD STAY | 17118 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0125,)
|
- | - |
| 7 | EXHAUST MANIFOLD | 17141 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0081,)
|
- | - |
| ● | Non-reusable part | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 8 | THROTTLE BODY WITH MOTOR ASSEMBLY | 22030 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0126,)
|
- | - |
| 9 | THROTTLE BODY GASKET | 22271 | - | - | - |
| 10 | NO. 3 WATER BY-PASS HOSE | 16267 | - | - | - |
| 11 | NO. 4 WATER BY-PASS HOSE | 16281 | - | - | - |
| 12 | EGR COOLER ASSEMBLY | 25680 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0127,)
|
- | - |
| 13 | NO. 1 EGR COOLER GASKET | 25685 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0190,)
|
- | - |
| 14 | NO. 1 EGR PIPE SUB-ASSEMBLY | 25601 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0128,)
|
- | - |
| 15 | EGR VALVE ADAPTER GASKET | 25629 | - | - | - |
| 16 | EGR INLET GASKET | 25628 | - | - | - |
| 17 | NO. 4 WATER BY-PASS HOSE | 16281 | - | - | - |
| 18 | NO. 8 WATER BY-PASS HOSE | 16296 | - | - | - |
| 19 | EGR VALVE ASSEMBLY | 25620 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0085,)
|
- | - |
| 20 | EGR VALVE GASKET | 25627 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0185,)
|
- | - |
| 21 | NO. 3 WATER BY-PASS PIPE | 16279 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0086,)
|
- | - |
| 22 | INTAKE MANIFOLD STAY | 17138B | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0170,)
|
- | - |
| 23 | INTAKE MANIFOLD | 17111 | - | - | - |
| 24 | NO. 1 INTAKE MANIFOLD TO HEAD GASKET | 17177 | - | - | - |
| *1 | NO. 2 FUEL DELIVERY GUARD | - | - |
| *a | x2 or x3 | *b | x3 or x2 |
| ● | Non-reusable part | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 25 | FUEL TUBE SUB-ASSEMBLY | 23910A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0161,)
|
- | - |
| 26 | NO. 1 FUEL PIPE SUB-ASSEMBLY | 23801P | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0160,)
|
- | - |
| 27 | FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY | 23100X | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0131,)
|
- | - |
| 28 | FUEL PUMP FLANGE | 23191 | - | - | - |
| 29 | FUEL PUMP SPACER GASKET | 23224D | - | - | - |
| 30 | FUEL PUMP LIFTER ASSEMBLY | 23470 | - | - | - |
| 31 | WATER BY-PASS HOSE ASSEMBLY | - | - | - | - |
| 32 | FUEL DELIVERY PIPE SUB-ASSEMBLY | 23807 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0133,)
|
- | - |
| 33 | FUEL DELIVERY SPACER | 23891 | - | - | - |
| 34 | INJECTOR VIBRATION INSULATOR | 23291 | - | - | - |
| 35 | NO. 5 ENGINE WIRE | 82125N | - | - | - |
| 36 | PORT FUEL INJECTOR ASSEMBLY | 23250F | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0149,)
|
- | - |
| 37 | FUEL DELIVERY PIPE | 23814B | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0089,)
|
- | - |
| 38 | DIRECT FUEL INJECTOR ASSEMBLY | 23250E | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0150,)
|
- | - |
| 39 | NOZZLE HOLDER CLAMP | 23695A | - | - | - |
| 40 | NO. 3 FUEL INJECTOR BACK-UP RING | 23258 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0192,)
|
- | - |
| 41 | NO. 1 FUEL INJECTOR BACK-UP RING | 23256 | - | - | - |
| 42 | C-RING | - | - | - | - |
| 43 | INJECTOR VIBRATION INSULATOR | 23291A | - | - | - |
| 44 | FUEL INJECTOR SEAL | 23255A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0164,)
|
- | - |
| ● | Non-reusable part | - | - |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 45 | IGNITION COIL ASSEMBLY | 19500 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0090,)
|
- | - |
| 46 | ENGINE OIL LEVEL DIPSTICK GUIDE | 11452D | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0091,)
|
- | - |
| 47 | OIL PRESSURE CONTROL VALVE ASSEMBLY | 15250 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0095,)
|
- | - |
| 48 | CAMSHAFT POSITION SENSOR (for Intake Side) | 11102A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0097,)
|
- | - |
| 49 | CAMSHAFT POSITION SENSOR (for Exhaust Side) | 11102A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0098,)
|
- | - |
| 50 | CAM TIMING OIL CONTROL SOLENOID ASSEMBLY | 15370 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0070,)
|
- | - |
| 51 | O-RING | - | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0195,)
|
- | - |
| 52 | CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY | 13090D | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0071,)
|
- | - |
| 53 | CAM TIMING CONTROL MOTOR O-RING | 13090E | - | - | - |
| 54 | CRANKSHAFT PULLEY ASSEMBLY | 13470 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0074,)
|
- | - |
| 55 | WATER OUTLET SUB-ASSEMBLY | 16304 | - | - | - |
| 56 | WATER BY-PASS OUTLET | 16351 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0077,)
|
- | - |
| ● | Non-reusable part | ★ | Precoated part |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 57 | CYLINDER HEAD COVER SUB-ASSEMBLY | 11201 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0139,)
|
- | - |
| 58 | SPARK PLUG TUBE GASKET | 11193 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0140,)
|
- | - |
| 59 | ENGINE MOUNTING BRACKET RH | 12315A | - | - | - |
| ● | Non-reusable part | ★ | Precoated part |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 60 | NO. 2 TIMING CHAIN COVER ASSEMBLY | 11302B | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0143,)
|
- | - |
| 61 | TIMING CHAIN COVER OIL SEAL | 11301C | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0099,)
|
- | - |
| 62 | NO. 1 CYLINDER TO TDC (COMPRESSION) | - | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0100,)
|
- | - |
| 63 | OIL PUMP DRIVE CHAIN SUB-ASSEMBLY | 13507A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0101,)
|
- | - |
| 64 | CAMSHAFT TIMING GEAR ASSEMBLY | 13050 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0109,)
|
- | - |
| 65 | CHAIN SUB-ASSEMBLY | 13506 | - | - | - |
| 66 | NO. 1 CHAIN TENSIONER ASSEMBLY | 13540 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0102,)
|
- | - |
| 67 | CHAIN TENSIONER SLIPPER | 13559 | - | - | - |
| 68 | NO. 1 CHAIN VIBRATION DAMPER | 13561 | - | - | - |
| 69 | CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY | 13070A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0108,)
|
- | - |
| 70 | TIMING CHAIN COVER ASSEMBLY | 11310 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0110,)
|
- | - |
| *1 | CRANKSHAFT TIMING SPROCKET | *2 | OIL PUMP DRIVE SPROCKET |
| *3 | OIL PUMP DRIVE SHAFT SPROCKET | *4 | CHAIN TENSIONER PLATE |
| *5 | CHAIN DAMPER SPRING | - | - |
|
MP grease |
|
Do not apply lubricants to the threaded parts |
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 71 | FUEL PUMP LIFTER GUIDE | 23477 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0111,)
|
- | - |
| 72 | CAMSHAFT HOUSING SUB-ASSEMBLY | 11103 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0112,)
|
- | - |
| 73 | CAMSHAFT BEARING CAP | - | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0144,)
|
- | - |
| 74 | INTAKE CAMSHAFT SUB-ASSEMBLY | 13501A | - | - | - |
| 75 | EXHAUST CAMSHAFT SUB-ASSEMBLY | 13502B | - | - | - |
| 76 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY | 13801 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0118,)
|
- | - |
| 77 | VALVE LASH ADJUSTER ASSEMBLY | 13750 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0119,)
|
- | - |
| 78 | CYLINDER HEAD SUB-ASSEMBLY | 11101 | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0007,)
|
- | - |
| 79 | CYLINDER HEAD GASKET | 11115 | - | - | - |
| 80 | INSPECT CYLINDER HEAD SET BOLT | 11101A | ( 202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0058,)
|
- | - |
| 81 | INSPECT CYLINDER HEAD SUB-ASSEMBLY | 11101 | - | - | - |
| ● | Non-reusable part | - | - |
1.INSTALL ENGINE ASSEMBLY TO ENGINE STAND
2.REMOVE ENGINE HANGERS
25733A
3.SEPARATE NO. 1 VACUUM PIPE
23211K
4.REMOVE BRACKET
17167
5.REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
17118
6.REMOVE MANIFOLD STAY
17141
7.REMOVE EXHAUST MANIFOLD
22030
8.REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
22271
9.REMOVE THROTTLE BODY GASKET
16267
10.DISCONNECT NO. 3 WATER BY-PASS HOSE
16281
11.DISCONNECT NO. 4 WATER BY-PASS HOSE
25680
12.REMOVE EGR COOLER ASSEMBLY
25685
13.REMOVE NO. 1 EGR COOLER GASKET
25601
14.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
25629
15.REMOVE EGR VALVE ADAPTER GASKET
25628
16.REMOVE EGR INLET GASKET
16281
17.DISCONNECT NO. 4 WATER BY-PASS HOSE
16296
18.DISCONNECT NO. 8 WATER BY-PASS HOSE
25620
19.REMOVE EGR VALVE ASSEMBLY
25627
20.REMOVE EGR VALVE GASKET
16279
21.REMOVE NO. 3 WATER BY-PASS PIPE
17138B
22.REMOVE INTAKE MANIFOLD STAY
17111
23.REMOVE INTAKE MANIFOLD
17177
24.REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
23910A
25.DISCONNECT FUEL TUBE SUB-ASSEMBLY
23801P
26.REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
23100X
27.REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
23191
28.REMOVE FUEL PUMP FLANGE
23224D
29.REMOVE FUEL PUMP SPACER GASKET
23470
30.REMOVE FUEL PUMP LIFTER ASSEMBLY
31.REMOVE WATER BY-PASS HOSE ASSEMBLY
23807
32.REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
23891
33.REMOVE FUEL DELIVERY SPACER
23291
34.REMOVE INJECTOR VIBRATION INSULATOR
82125N
35.REMOVE NO. 5 ENGINE WIRE
23250F
36.REMOVE PORT FUEL INJECTOR ASSEMBLY
23814B
37.REMOVE FUEL DELIVERY PIPE
23250E
38.REMOVE DIRECT FUEL INJECTOR ASSEMBLY
23695A
39.REMOVE NOZZLE HOLDER CLAMP
23258
40.REMOVE NO. 3 FUEL INJECTOR BACK-UP RING
23256
41.REMOVE NO. 1 FUEL INJECTOR BACK-UP RING
42.REMOVE C-RING
23291A
43.REMOVE INJECTOR VIBRATION INSULATOR
23255A
44.REMOVE FUEL INJECTOR SEAL
19500
45.REMOVE IGNITION COIL ASSEMBLY
11452D
46.REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
15250
47.REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY
11102A
48.REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)
11102A
49.REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)
15370
50.REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
51.REMOVE O-RING
13090D
52.REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
13090E
53.REMOVE CAM TIMING CONTROL MOTOR O-RING
13470
54.REMOVE CRANKSHAFT PULLEY ASSEMBLY
16304
55.REMOVE WATER OUTLET SUB-ASSEMBLY
16351
56.REMOVE WATER BY-PASS OUTLET
11201
57.REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
11193
58.REMOVE SPARK PLUG TUBE GASKET
12315A
59.REMOVE ENGINE MOUNTING BRACKET RH
11320B
60.REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY
11301C
61.REMOVE TIMING CHAIN COVER OIL SEAL
62.SET NO. 1 CYLINDER TO TDC (COMPRESSION)
13507A
63.REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
13050
64.REMOVE CAMSHAFT TIMING GEAR ASSEMBLY
13506
65.REMOVE CHAIN SUB-ASSEMBLY
13540
66.REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
13559
67.REMOVE CHAIN TENSIONER SLIPPER
13561
68.REMOVE NO. 1 CHAIN VIBRATION DAMPER
13070A
69.REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
11310
70.REMOVE TIMING CHAIN COVER ASSEMBLY
23477
71.REMOVE FUEL PUMP LIFTER GUIDE
11103
72.REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY
73.REMOVE CAMSHAFT BEARING CAP
13501A
74.REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY
13502B
75.REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY
13801
76.REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
13750
77.REMOVE VALVE LASH ADJUSTER ASSEMBLY
11101
78.REMOVE CYLINDER HEAD SUB-ASSEMBLY
11115
79.REMOVE CYLINDER HEAD GASKET
11101A
80.INSPECT CYLINDER HEAD SET BOLT
11101
81.INSPECT CYLINDER HEAD SUB-ASSEMBLY