RM38T0EC _51 Engine / Hybrid System _144958 M20F-FXS, M20G-FXS ENGINE MECHANICAL _0604259 CYLINDER HEAD GASKET A

M20F-FXS, M20G-FXS ENGINE MECHANICAL  CYLINDER HEAD GASKET  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
·

Replacement of throttle body with motor assembly

·

Replacement of cam timing control motor with EDU assembly

·

Replacement of fuel pump assembly (for high pressure side)

·

Replacement of cylinder head sub-assembly

·

Replacement of ignition coil assembly

·

Replacement of EGR valve assembly

·

Removal and installation of a camshaft timing gear assembly

·

Replacement of camshaft timing gear assembly

·

Replacement of camshaft timing exhaust gear assembly

·

Replacement of camshaft (for intake or exhaust camshaft)

·

Gas leaks from exhaust system is repaired

·

Replacement of port fuel injector assembly

·

Replacement of direct fuel injector assembly

·

Cleaning the deposits from the throttle body with motor assembly

·

Removal and installation of a cam timing control motor with EDU assembly

·

Removal and installation of a camshaft timing gear assembly


Inspection After Repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A545657N01
6.521,0.229 6.854,0.229 false 5.979,0.865 6.313,0.865 false 5.552,1.5 5.885,1.5 false 4.385,1.271 4.719,1.271 false 5.427,4.667 5.76,4.667 false 2.25,2.917 2.583,2.917 false 3.521,3.667 3.854,3.667 false 3.458,5.479 3.708,5.479 false 3.333,2.167 3.333,1.833 false 6.115,2.281 6.281,2.031 6.281,2.031 6.448,2.031 false 3.052,5.188 3.302,5.188 false 6.323,0.073 6.604,0.427 0.281,0.354 18 false 1 6.375,0.698 6.656,1.052 0.281,0.354 18 false 2 5.948,1.333 6.229,1.688 0.281,0.354 18 false 2 6.854,1.854 7.052,2.177 0.198,0.323 18 false 5 4.792,1.104 5.073,1.458 0.281,0.354 18 false 4 3.26,2.167 3.542,2.521 0.281,0.354 18 false 4 2.073,2.76 2.354,3.115 0.281,0.354 18 false 6 3.219,5.365 3.417,5.656 0.198,0.292 18 false 7 3.406,5.156 3.719,5.354 0.313,0.198 10 false x7 6.063,4.542 6.344,4.896 0.281,0.354 18 false 3 3.917,3.552 4.229,3.75 0.313,0.198 10 false 6.854,3.104 7.063,3.281 0.208,0.177 10 false x3 2.885,5.083 3.198,5.281 0.313,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

1 ENGINE ASSEMBLY TO ENGINE STAND - - - -
2 ENGINE HANGERS - - - -
3 NO. 1 VACUUM PIPE 25733A (Click here) - -
4 BRACKET 23211K - - -
5 NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 17167 (Click here) - -
6 MANIFOLD STAY 17118 (Click here) - -
7 EXHAUST MANIFOLD 17141 (Click here) - -

Non-reusable part - -

A528817N04
3.76,1.781 4.01,1.781 false 4.75,1.583 4.75,1.833 false 3.167,1 3.5,1 false 1.656,0.417 1.99,0.417 false 1.281,0.219 1.615,0.219 false 0.667,1.844 0.917,1.844 false 0.75,0.833 0.833,0.833 0.833,0.833 0.917,0.656 false 2.927,2.5 2.927,2.75 false 2.333,2.167 2.167,2.417 2.167,2.417 2,2.417 false 1.25,3.167 1.25,3.417 false 4.771,3.948 4.667,3.75 4.667,3.75 4.583,3.75 false 5.604,3.833 5.833,3.583 5.833,3.583 6,3.583 false 6.917,4.75 6.75,4.167 6.75,4.167 6.583,4.167 false 5.25,4.417 5.167,4.5 5.167,4.5 5.083,4.5 false 4.115,4.635 4.365,4.635 false 5.479,4.75 5.646,4.75 false 4.719,5.417 4.885,5.417 false 4.677,1.896 5.229,2.25 0.552,0.354 18 false 8 4.146,1.594 4.698,1.948 0.552,0.354 18 false 9 4.073,1.677 4.333,1.927 0.26,0.25 10 false 3.542,0.885 3.802,1.135 0.26,0.25 10 false 2.063,0.313 2.323,0.563 0.26,0.25 10 false 1.708,0.083 1.969,0.333 0.26,0.25 10 false 0.563,0.094 0.823,0.344 0.26,0.25 10 false x2 0.823,0.99 1.083,1.24 0.26,0.25 10 false x2 0.094,2.01 0.354,2.26 0.26,0.25 10 false x2 6.26,4.01 6.594,4.375 0.333,0.365 18 false 10 6.042,3.427 6.823,3.76 0.781,0.333 18 false 11, 17 5.177,4.604 5.51,4.969 0.333,0.365 18 false 12 4.792,4.385 5.125,4.75 0.333,0.365 18 false 20 3.823,4.469 4.156,4.833 0.333,0.365 18 false 18 4.688,4.406 4.948,4.656 0.26,0.25 10 false 4.302,5.313 4.563,5.563 0.26,0.25 10 false 4.406,5.271 4.74,5.635 0.333,0.365 18 false 13 4.24,3.594 4.573,3.958 0.333,0.365 18 false 19 2.854,2.74 3.188,3.104 0.333,0.365 18 false 22 1.667,2.271 2,2.635 0.333,0.365 18 false 23 2.625,1.302 2.885,1.552 0.26,0.25 10 false x3 1.25,3.417 1.583,3.781 0.333,0.365 18 false 21 3.667,0.844 4,1.208 0.333,0.365 18 false 24 2.219,0.24 2.552,0.604 0.333,0.365 18 false 15 1.823,0.031 2.156,0.396 0.333,0.365 18 false 16 0.406,0.75 0.74,1.115 0.333,0.365 18 false 14 5.208,3.625 5.469,3.875 0.26,0.25 10 false x2 6.594,5.042 6.854,5.292 0.26,0.25 10 false *a 6.51,5.25 6.771,5.5 0.26,0.25 10 false *b 5.344,1.083 5.604,1.333 0.26,0.25 10 false x3 0.979,1.75 1.24,2 0.26,0.25 10 false *1

Procedure Part Name Code
Z101186

Z101188

Z101187

8 THROTTLE BODY WITH MOTOR ASSEMBLY 22030 (Click here) - -
9 THROTTLE BODY GASKET 22271 - - -
10 NO. 3 WATER BY-PASS HOSE 16267 - - -
11 NO. 4 WATER BY-PASS HOSE 16281 - - -
12 EGR COOLER ASSEMBLY 25680 (Click here) - -
13 NO. 1 EGR COOLER GASKET 25685 (Click here) - -
14 NO. 1 EGR PIPE SUB-ASSEMBLY 25601 (Click here) - -
15 EGR VALVE ADAPTER GASKET 25629 - - -
16 EGR INLET GASKET 25628 - - -
17 NO. 4 WATER BY-PASS HOSE 16281 - - -
18 NO. 8 WATER BY-PASS HOSE 16296 - - -
19 EGR VALVE ASSEMBLY 25620 (Click here) - -
20 EGR VALVE GASKET 25627 (Click here) - -
21 NO. 3 WATER BY-PASS PIPE 16279 (Click here) - -
22 INTAKE MANIFOLD STAY 17138B (Click here) - -
23 INTAKE MANIFOLD 17111 - - -
24 NO. 1 INTAKE MANIFOLD TO HEAD GASKET 17177 - - -

*1 NO. 2 FUEL DELIVERY GUARD - -
*a x2 or x3 *b x3 or x2
Non-reusable part - -

A528397N05
3.875,0.833 4.042,0.833 false 5.167,0.875 5.417,0.625 5.417,0.625 5.583,0.625 false 4.802,1.302 4.969,1.302 false 5.292,1.583 5.625,1.583 false 5.167,1.833 5.583,1.833 false 5,2.083 5.333,2.083 false 4,1.583 4,1.917 false 1.75,1.333 2.083,1.333 false 1.333,2.25 1.5,2.25 1.5,2.25 1.938,2.438 false 2.823,2.615 3.156,2.615 false 1.969,3 2.302,3 false 2.25,3.417 2.333,3.417 2.333,3.417 2.417,3.219 false 1.281,3.583 1.531,3.583 false 1.083,4.583 1.583,4.583 false 1.302,4.719 1.469,4.719 1.469,4.719 1.688,4.635 false 1.167,4.885 1.333,4.885 1.333,4.885 1.781,4.667 false 1.698,5 1.865,5 1.865,5 2,4.833 false 1.25,5.385 1.5,5.385 false 2.25,4.167 2.167,4.167 2.167,4.167 2.031,4.417 false 2.75,4.25 2.583,4.25 2.583,4.25 2.417,4.833 false 2.75,4.5 2.667,4.5 2.667,4.5 2.5,4.875 false 2.604,4.948 2.604,5.198 false 1.5,2.51 1.667,2.51 1.667,2.51 2.198,2.813 false 3.969,1.917 4.521,2.271 0.552,0.354 18 false 25 3.573,0.656 4.125,1.01 0.552,0.354 18 false 26 5.896,0.49 6.448,0.844 0.552,0.354 18 false 27 1.01,2.104 1.563,2.458 0.552,0.354 18 false 32 1.417,1.177 1.969,1.531 0.552,0.354 18 false 35 1.625,2.896 2.177,3.25 0.552,0.354 18 false 36 1.958,3.271 2.51,3.625 0.552,0.354 18 false 34 1.802,3.323 2.031,3.552 0.229,0.229 10 false 0.948,3.458 1.5,3.813 0.552,0.354 18 false 37 0.74,4.448 1.292,4.802 0.552,0.354 18 false 40 0.604,4.479 0.833,4.708 0.229,0.229 10 false 1.167,4.615 1.396,4.844 0.229,0.229 10 false 0.698,4.802 0.927,5.031 0.229,0.229 10 false 0.833,4.75 1.385,5.104 0.552,0.354 18 false 41 1.417,4.875 1.969,5.229 0.552,0.354 18 false 38 2.677,5.167 3.229,5.521 0.552,0.354 18 false 44 2.573,5.198 2.802,5.427 0.229,0.229 10 false 0.927,5.25 1.479,5.604 0.552,0.354 18 false 31 2.281,4 2.833,4.354 0.552,0.354 18 false 39 2.771,4.146 3,4.375 0.229,0.229 10 false 2.906,4.094 3.458,4.448 0.552,0.354 18 false 43 2.802,4.385 3.031,4.615 0.229,0.229 10 false 2.896,4.323 3.448,4.677 0.552,0.354 18 false 42 3.188,2.469 3.74,2.823 0.552,0.354 18 false 33 5.385,1.917 5.938,2.271 0.552,0.354 18 false 30 5.656,1.74 5.885,1.969 0.229,0.229 10 false 5.76,1.708 6.313,2.063 0.552,0.354 18 false 29 5.688,1.417 6.24,1.771 0.552,0.354 18 false 28 5.646,1.021 5.875,1.25 0.229,0.229 10 false x2 2.021,2.021 2.25,2.25 0.229,0.229 10 false x2 2.792,2.615 3.021,2.844 0.229,0.229 10 false x2 2.031,2.781 2.26,3.01 0.229,0.229 10 false x4 2.177,3.052 2.406,3.281 0.229,0.229 10 false x4 2.438,3.219 2.667,3.448 0.229,0.229 10 false x4 1.281,3.188 1.51,3.417 0.229,0.229 10 false x4 1.688,4.438 1.917,4.667 0.229,0.229 10 false x4 1.813,4.49 2.042,4.719 0.229,0.229 10 false x4 1.521,4.406 1.75,4.635 0.229,0.229 10 false x4 2.01,4.802 2.24,5.031 0.229,0.229 10 false x4 2.104,4.458 2.333,4.688 0.229,0.229 10 false x4 2.208,4.865 2.438,5.094 0.229,0.229 10 false x4 2.333,4.906 2.563,5.135 0.229,0.229 10 false x4 2.656,4.854 2.885,5.083 0.229,0.229 10 false x4 4.688,1.188 4.917,1.417 0.229,0.229 10 false 1.365,2.406 1.594,2.635 0.229,0.229 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

25 FUEL TUBE SUB-ASSEMBLY 23910A (Click here) - -
26 NO. 1 FUEL PIPE SUB-ASSEMBLY 23801P (Click here) - -
27 FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY 23100X (Click here) - -
28 FUEL PUMP FLANGE 23191 - - -
29 FUEL PUMP SPACER GASKET 23224D - - -
30 FUEL PUMP LIFTER ASSEMBLY 23470 - - -
31 WATER BY-PASS HOSE ASSEMBLY - - - -
32 FUEL DELIVERY PIPE SUB-ASSEMBLY 23807 (Click here) - -
33 FUEL DELIVERY SPACER 23891 - - -
34 INJECTOR VIBRATION INSULATOR 23291 - - -
35 NO. 5 ENGINE WIRE 82125N - - -
36 PORT FUEL INJECTOR ASSEMBLY 23250F (Click here) - -
37 FUEL DELIVERY PIPE 23814B (Click here) - -
38 DIRECT FUEL INJECTOR ASSEMBLY 23250E (Click here) - -
39 NOZZLE HOLDER CLAMP 23695A - - -
40 NO. 3 FUEL INJECTOR BACK-UP RING 23258 (Click here) - -
41 NO. 1 FUEL INJECTOR BACK-UP RING 23256 - - -
42 C-RING - - - -
43 INJECTOR VIBRATION INSULATOR 23291A - - -
44 FUEL INJECTOR SEAL 23255A (Click here) - -

Non-reusable part - -

A528398N05
5.833,0.083 6.75,1.75 0.917,1.667 5.667,0.25 5.833,0.25 false 5.167,1.083 5.333,1.083 false 4.073,0.813 4.26,0.813 false 2.583,1.854 2.771,1.854 false 1.552,0.958 1.552,1.177 false 1.042,0.969 0.917,0.75 0.917,0.75 0.75,0.75 false 1,2.667 1,2.917 false 1.531,2.469 1.531,2.719 false 5.646,3.5 5.646,3.75 false 5.833,4.229 5.833,4.479 false 6.375,3.365 6.375,3.531 false 6.417,4.333 6.417,4.583 false 0.542,1.177 0.542,1.427 false 0.792,4.313 1.042,4.313 false 1.51,5.448 1.844,5.448 false 6.302,1.646 6.552,1.646 false 2.563,1.479 2.896,1.479 false 5.094,0.813 5.427,0.813 false 0.542,1.458 0.802,1.667 0.26,0.208 10 false 0.417,1.438 0.677,1.646 0.26,0.208 10 false 5.354,0.104 5.688,0.375 0.333,0.271 18 false 46 5.542,0.969 5.875,1.24 0.333,0.271 18 false 48 3.042,1.688 3.375,1.958 0.333,0.271 18 false 49 0.896,2.948 1.229,3.219 0.333,0.271 18 false 52 0.448,0.604 0.781,0.875 0.333,0.271 18 false 50 1.531,1.198 1.865,1.469 0.333,0.271 18 false 51 1.448,2.74 1.781,3.01 0.333,0.271 18 false 53 1.344,2.76 1.604,2.969 0.26,0.208 10 false 1.438,4.146 1.771,4.417 0.333,0.271 18 false 47 2.208,5.323 2.542,5.594 0.333,0.271 18 false 54 6.302,3.552 6.677,3.854 0.375,0.302 18 false 56 6.302,4.635 6.677,4.958 0.375,0.323 18 false 55 5.615,3.74 5.875,3.948 0.26,0.208 10 false 5.792,4.5 6.052,4.708 0.26,0.208 10 false 6.927,4.271 7.135,4.458 0.208,0.188 10 false x2 6.948,3.021 7.156,3.208 0.208,0.188 10 false x3 6.615,1.552 6.875,1.76 0.26,0.208 10 false 4.521,0.552 4.729,0.74 0.208,0.188 10 false x4 4.438,0.135 4.646,0.323 0.208,0.188 10 false x4 0.583,1.146 0.792,1.333 0.208,0.188 10 false x2 0.302,2.667 0.51,2.854 0.208,0.188 10 false x3 3.75,0.646 4.083,0.917 0.333,0.271 18 false 45 2.948,1.365 3.292,1.573 0.344,0.208 10 false ● ★ 5.458,0.688 5.802,0.896 0.344,0.208 10 false ● ★

Procedure Part Name Code
Z101186

Z101188

Z101187

45 IGNITION COIL ASSEMBLY 19500 (Click here) - -
46 ENGINE OIL LEVEL DIPSTICK GUIDE 11452D (Click here) - -
47 OIL PRESSURE CONTROL VALVE ASSEMBLY 15250 (Click here) - -
48 CAMSHAFT POSITION SENSOR (for Intake Side) 11102A (Click here) - -
49 CAMSHAFT POSITION SENSOR (for Exhaust Side) 11102A (Click here) - -
50 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 15370 (Click here) - -
51 O-RING - (Click here) - -
52 CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 13090D (Click here) - -
53 CAM TIMING CONTROL MOTOR O-RING 13090E - - -
54 CRANKSHAFT PULLEY ASSEMBLY 13470 (Click here) - -
55 WATER OUTLET SUB-ASSEMBLY 16304 - - -
56 WATER BY-PASS OUTLET 16351 (Click here) - -

Non-reusable part Precoated part

A528399N06
3.083,2.25 3.167,2.25 3.167,2.25 3.25,2.198 false 3.813,0.469 4.229,0.469 false 4.625,0.948 5.042,0.948 false 4.49,1.958 4.823,1.958 false 2.51,2.573 2.844,2.573 false 1,4.333 1.333,4.333 false 3.115,0.115 3.448,0.115 false 3.563,0.146 3.875,0.344 0.313,0.198 10 false x4 3.813,0.469 4.125,0.667 0.313,0.198 10 false x4 2.271,1.063 2.583,1.26 0.313,0.198 10 false x12 3.375,2.063 3.688,2.26 0.313,0.198 10 false x6 2.969,2.156 3.281,2.354 0.313,0.198 10 false 2.365,2.49 2.677,2.688 0.313,0.198 10 false 4.885,1.854 5.198,2.052 0.313,0.198 10 false 5.521,0.75 5.917,1.083 0.396,0.333 18 false 57 4.688,0.333 5.083,0.667 0.396,0.333 18 false 58 0.646,4.177 1.042,4.51 0.396,0.333 18 false 59 0.833,4.844 1.146,5.042 0.313,0.198 10 false x3 2.823,0.01 3.135,0.208 0.313,0.198 10 false ● ★ 4.563,0.375 4.875,0.573 0.313,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

57 CYLINDER HEAD COVER SUB-ASSEMBLY 11201 (Click here) - -
58 SPARK PLUG TUBE GASKET 11193 (Click here) - -
59 ENGINE MOUNTING BRACKET RH 12315A - - -

Non-reusable part Precoated part

A535976N03
3.5,0.021 4.5,0.688 1,0.667 2.729,3.448 2.594,3.448 2.594,3.448 2.406,3.271 false 2.552,2.25 2.219,2.25 false 1.5,1.417 1.583,1.417 1.583,1.417 1.75,1.792 false 2.75,0.375 2.917,0.375 2.917,0.375 3,0.625 false 2.667,2.833 2.75,2.917 2.75,2.917 2.833,2.917 false 3.25,2.667 3.333,2.75 3.333,2.75 3.417,2.75 false 3.906,2.083 3.74,2.083 false 4.917,3 4.75,3 4.75,3 4.615,2.698 false 3.583,4.833 3.25,4.833 false 2.51,5.333 2.302,5.333 false 4.708,0.219 4.5,0.219 false 6.823,0.219 6.573,0.219 false 2.01,2.948 1.677,2.948 false 2,3.219 1.667,3.219 false 3.521,3.396 3.521,3.177 false 3.771,3.323 3.771,3.104 false 3.938,4.708 4.49,5.063 0.552,0.354 18 false 60 2,5.229 2.552,5.583 0.552,0.354 18 false 61 2.885,2.823 3.438,3.177 0.552,0.354 10 false *1 3.031,3.354 3.583,3.708 0.552,0.354 18 false 63 3.469,2.573 4.021,2.927 0.552,0.354 18 false 65 3.948,1.958 4.5,2.313 0.552,0.354 18 false 68 5.219,2.927 5.771,3.281 0.552,0.354 18 false 70 6.24,0.094 6.792,0.448 0.552,0.354 18 false 62 5,0.094 5.552,0.448 0.552,0.354 18 false 69 2.396,0.26 2.948,0.615 0.552,0.354 18 false 64 1.146,1.281 1.698,1.635 0.552,0.354 18 false 66 1.896,2.094 2.448,2.448 0.552,0.354 18 false 67 3.885,1.125 4.135,1.323 0.25,0.198 10 false x9 3.604,0.135 3.854,0.333 0.25,0.198 10 false x3 4.063,2.813 4.313,3.01 0.25,0.198 10 false x11 3.417,1.865 3.667,2.063 0.25,0.198 10 false x2 2.448,5.625 2.698,5.823 0.25,0.198 10 false x20 1.5,2.854 2.052,3.208 0.552,0.354 10 false *2 1.5,3.135 2.052,3.49 0.552,0.354 10 false *3 3.458,3.427 4.01,3.781 0.552,0.354 10 false *4 3.708,3.365 4.26,3.719 0.552,0.354 10 false *5

Procedure Part Name Code
Z101186

Z101188

Z101187

60 NO. 2 TIMING CHAIN COVER ASSEMBLY 11302B (Click here) - -
61 TIMING CHAIN COVER OIL SEAL 11301C (Click here) - -
62 NO. 1 CYLINDER TO TDC (COMPRESSION) - (Click here) - -
63 OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 13507A (Click here) - -
64 CAMSHAFT TIMING GEAR ASSEMBLY 13050 (Click here) - -
65 CHAIN SUB-ASSEMBLY 13506 - - -
66 NO. 1 CHAIN TENSIONER ASSEMBLY 13540 (Click here) - -
67 CHAIN TENSIONER SLIPPER 13559 - - -
68 NO. 1 CHAIN VIBRATION DAMPER 13561 - - -
69 CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 13070A (Click here) - -
70 TIMING CHAIN COVER ASSEMBLY 11310 (Click here) - -

*1 CRANKSHAFT TIMING SPROCKET *2 OIL PUMP DRIVE SPROCKET
*3 OIL PUMP DRIVE SHAFT SPROCKET *4 CHAIN TENSIONER PLATE
*5 CHAIN DAMPER SPRING - -
V100135

MP grease
V103638

Do not apply lubricants to the threaded parts

A528401N05
4.906,2.677 5.24,2.677 false 4.802,3.083 5.156,3.083 false 4.729,3.292 5.083,3.375 5.083,3.375 5.25,3.375 false 5.115,3.833 5.448,3.833 false 5.01,4.635 5.344,4.635 false 4.5,1.917 4.833,1.917 false 4.104,1.635 4.438,1.635 false 6.521,0.219 6.854,0.219 false 3.552,0.385 3.719,0.385 false 1.885,1 3.802,1 false 3.552,1 3.552,1.146 false 3.167,1 3.167,1.25 false 2.75,1 2.75,1.365 false 2.198,1 2.198,1.396 false 4.146,2.313 4.385,2.177 4.385,2.177 4.552,2.177 false 3.729,0.073 4.042,0.271 0.313,0.198 10 false x2 4.135,0.625 4.448,0.823 0.313,0.198 10 false x9 4.51,0.74 4.823,0.938 0.313,0.198 10 false x14 3.729,2.479 4.042,2.677 0.313,0.198 10 false x3 4.208,2.281 4.521,2.479 0.313,0.198 10 false x10 2.479,3.583 2.792,3.781 0.313,0.198 10 false x6 2.458,3.396 2.771,3.594 0.313,0.198 10 false x6 2.135,3.719 2.448,3.917 0.313,0.198 10 false x4 5.396,4.521 5.708,4.719 0.313,0.198 10 false 4.708,3.354 5.021,3.552 0.313,0.198 10 false x16 4.792,3.115 5.104,3.313 0.313,0.198 10 false x16 3.208,0.26 3.583,0.583 0.375,0.323 18 false 71 1.521,0.917 1.854,1.25 0.333,0.333 18 false 73 5.771,0.083 6.521,0.417 0.75,0.333 18 false 80, 81 4.5,1.448 4.875,1.771 0.375,0.323 18 false 75 4.875,1.771 5.25,2.094 0.375,0.323 18 false 74 5.583,2.51 5.958,2.833 0.375,0.323 18 false 72 5.563,2.885 5.938,3.208 0.375,0.323 18 false 76 5.625,3.281 6,3.604 0.375,0.323 18 false 77 5.719,3.708 6.094,4.031 0.375,0.323 18 false 78 5.573,4.458 5.948,4.781 0.375,0.323 18 false 79 4.615,2.083 4.927,2.281 0.313,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

71 FUEL PUMP LIFTER GUIDE 23477 (Click here) - -
72 CAMSHAFT HOUSING SUB-ASSEMBLY 11103 (Click here) - -
73 CAMSHAFT BEARING CAP - (Click here) - -
74 INTAKE CAMSHAFT SUB-ASSEMBLY 13501A - - -
75 EXHAUST CAMSHAFT SUB-ASSEMBLY 13502B - - -
76 NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 13801 (Click here) - -
77 VALVE LASH ADJUSTER ASSEMBLY 13750 (Click here) - -
78 CYLINDER HEAD SUB-ASSEMBLY 11101 (Click here) - -
79 CYLINDER HEAD GASKET 11115 - - -
80 INSPECT CYLINDER HEAD SET BOLT 11101A (Click here) - -
81 INSPECT CYLINDER HEAD SUB-ASSEMBLY 11101 - - -

Non-reusable part - -

PROCEDURE

Hide 25733A 3.SEPARATE NO. 1 VACUUM PIPE

Hide 17167 5.REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Hide 17118 6.REMOVE MANIFOLD STAY

Hide 17141 7.REMOVE EXHAUST MANIFOLD

Hide 22030 8.REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Hide 25680 12.REMOVE EGR COOLER ASSEMBLY

Hide 25601 14.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Hide 25620 19.REMOVE EGR VALVE ASSEMBLY

Hide 25627 20.REMOVE EGR VALVE GASKET

Hide 16279 21.REMOVE NO. 3 WATER BY-PASS PIPE

Hide 17138B 22.REMOVE INTAKE MANIFOLD STAY

Hide 23910A 25.DISCONNECT FUEL TUBE SUB-ASSEMBLY

Hide 23801P 26.REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

Hide 23100X 27.REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Hide 23807 32.REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Hide 23250F 36.REMOVE PORT FUEL INJECTOR ASSEMBLY

Hide 23814B 37.REMOVE FUEL DELIVERY PIPE

Hide 23250E 38.REMOVE DIRECT FUEL INJECTOR ASSEMBLY

Hide 23258 40.REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

Hide 23255A 44.REMOVE FUEL INJECTOR SEAL

Hide 19500 45.REMOVE IGNITION COIL ASSEMBLY

Hide 11452D 46.REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

Hide 15250 47.REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

Hide 11102A 48.REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

Hide 11102A 49.REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

Hide 15370 50.REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

Hide 13090D 52.REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

Hide 13470 54.REMOVE CRANKSHAFT PULLEY ASSEMBLY

Hide 16351 56.REMOVE WATER BY-PASS OUTLET

Hide 11201 57.REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Hide 11193 58.REMOVE SPARK PLUG TUBE GASKET

Hide 11320B 60.REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

Hide 11301C 61.REMOVE TIMING CHAIN COVER OIL SEAL

Hide 62.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

Hide 13507A 63.REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

Hide 13050 64.REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

Hide 13540 66.REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

Hide 13559 67.REMOVE CHAIN TENSIONER SLIPPER

Hide 13070A 69.REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Hide 11310 70.REMOVE TIMING CHAIN COVER ASSEMBLY

Hide 23477 71.REMOVE FUEL PUMP LIFTER GUIDE

Hide 11103 72.REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

Hide 73.REMOVE CAMSHAFT BEARING CAP

Hide 13801 76.REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Hide 13750 77.REMOVE VALVE LASH ADJUSTER ASSEMBLY

Hide 11101 78.REMOVE CYLINDER HEAD SUB-ASSEMBLY

Hide 11115 79.REMOVE CYLINDER HEAD GASKET

a.
A528097


Hide 11101A 80.INSPECT CYLINDER HEAD SET BOLT

Hide 11101 81.INSPECT CYLINDER HEAD SUB-ASSEMBLY