RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604249 HV RELAY ASSEMBLY A

HYBRID / BATTERY CONTROL  HV RELAY ASSEMBLY  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A523065N04
1.531,1.01 2.531,1.177 1,0.167 1.479,0.969 2.563,1.219 1.083,0.25 3.635,0.792 4.635,0.958 1,0.167 5.604,2.177 5.427,2.177 5.427,2.177 5.021,1.698 false 3.531,1.333 3.844,1.333 false 6.552,0.188 6.865,0.188 false 2.531,1.104 2.844,1.104 false 3.344,1.031 3.438,0.865 3.438,0.865 3.625,0.865 false 5.677,2.063 5.958,2.417 0.281,0.354 18 false 2 6.042,0.083 6.958,0.542 0.917,0.458 18 false 1, 4 4.219,1.208 4.875,1.552 0.656,0.344 18 false 3, 5 1.604,1.021 2.646,1.292 1.042,0.271 8 false 8.0 (82, 71 in.*lbf) 3.698,0.792 4.74,1.063 1.042,0.271 8 false 2.0 (20, 18 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 PRECAUTION - (Click here) - -
2 SERVICE PLUG GRIP G3834 - - -
3 REMOVE CONNECTOR COVER ASSEMBLY - (Click here) - -
4 TERMINAL VOLTAGE - (Click here) - -
5 INSTALL CONNECTOR COVER ASSEMBLY - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

A522011N14
2.146,0.521 3.333,0.521 false 2.885,0.938 2.885,0.521 false 2.51,1.698 2.844,1.698 false 4.375,2.917 4.708,2.917 false 5.51,3.615 5.844,3.615 false 5.792,1.854 5.927,2.188 5.927,2.188 6.063,2.188 false 3.594,4.292 3.927,4.292 false 1.865,3.531 2.198,3.531 false 0.802,2.708 1.135,2.708 false 6.427,1.031 6.51,1.219 6.51,1.219 6.646,1.219 false 3.281,3.323 3.594,3.521 0.313,0.198 10 false x2 0.729,1.521 1.042,1.719 0.313,0.198 10 false x2 4.458,2.167 4.771,2.365 0.313,0.198 10 false x6 6.385,2.063 6.729,2.469 0.344,0.406 18 false 7 3.583,0.344 3.927,0.75 0.344,0.406 18 false 8 2.938,1.542 3.281,1.948 0.344,0.406 18 false 9 1.219,2.563 1.563,2.969 0.344,0.406 18 false 10 5.938,3.469 6.281,3.875 0.344,0.406 18 false 11 2.323,3.396 2.667,3.802 0.344,0.406 18 false 13 4,4.156 4.344,4.563 0.344,0.406 18 false 12 4.781,2.781 5.125,3.188 0.344,0.406 18 false 14 3.396,0.396 3.615,0.656 0.219,0.26 10 false ● 6.74,1.104 7.083,1.51 0.344,0.406 18 false 6

Procedure Part Name Code
Z101186

Z101188

Z101187

6 REAR CENTER SEAT OUTER BELT ASSEMBLY 73350C - - -
7 BENCH TYPE REAR SEAT CUSHION ASSEMBLY - (Click here) - -
8 REAR SEAT CUSHION LOCK HOOK 72693 - - -
9 REAR DOOR SCUFF PLATE RH 67917A - - -
10 REAR UNDER SIDE COVER RH 76973F - - -
11 REAR DOOR SCUFF PLATE LH 67918A - - -
12 REAR UNDER SIDE COVER LH 76974F - - -
13 REAR UNDER COVER 76971G - - -
14 REAR SEAT CUSHION LEG SUB-ASSEMBLY 71033 - - -

● Non-reusable part - -

A537183N01
2.802,1.229 3.135,1.229 false 5.042,0.406 5.438,0.406 false 5.646,1.271 5.979,1.271 false 5.396,2.51 5.729,2.51 false 2.042,0.26 2.354,0.458 0.313,0.198 10 false x5 5.344,1.906 5.656,2.104 0.313,0.198 10 false x3 3.354,1.104 3.854,1.521 0.5,0.417 18 false 15 5.708,0.302 6.208,0.719 0.5,0.417 18 false 16 6.198,1.156 6.698,1.573 0.5,0.417 18 false 17 6,2.365 6.5,2.781 0.5,0.417 18 false 18

Procedure Part Name Code
Z101186

Z101188

Z101187

15 NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY G920Q (Click here) - -
16 FLOOR UNDER WIRE 821H1 (Click here) - -
17 FLOOR WIRE 82161 (Click here) - -
18 NO. 1 TRACTION BATTERY DEVICE BOX G384B (Click here) - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV battery junction block assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Replacement of HV battery junction block assembly Current sensor offset learning DTCs are stored (Click here)

CAUTION:
·
A340386

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>PRECAUTION

·
A340358

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.



HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven.

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 1. PRECAUTION

Z101186

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click here(Click here)



Hide 3.REMOVE CONNECTOR COVER ASSEMBLY

Z101186

Click here(Click here)

Hide 5.INSTALL CONNECTOR COVER ASSEMBLY

Z101186

Click here(Click here)

Hide 67918A 11.REMOVE REAR DOOR SCUFF PLATE LH

a.

Use the same procedure as for the RH side.


Hide 76974E 12.REMOVE REAR UNDER SIDE COVER LH

a.

Use the same procedure as for the RH side.


Hide G920Q 15.REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

Z101186

Click here(Click here)

Hide 821H1 16.DISCONNECT FLOOR UNDER WIRE

Z101186

Click here(Click here)

Hide 82161 17.DISCONNECT FLOOR WIRE

Z101186

CAUTION:

Be sure to wear insulated gloves and protective goggles.



a.
A522127


Hide G384B 18.REMOVE NO. 1 TRACTION BATTERY DEVICE BOX

Z101186

CAUTION:

Be sure to wear insulated gloves and protective goggles.



a.
A537184N01
1.781,0.698 2.063,1.052 0.281,0.354 18 false i 0.417,0.052 0.615,0.333 0.198,0.281 18 true i 3.969,0.073 4.167,0.354 0.198,0.281 18 true ii

i.

Disconnect the 2 No. 1 traction battery device box assembly connectors.

NOTICE:

Insulate the disconnected high-voltage connectors with insulating tape.



ii.

Remove the 3 nuts and No. 1 traction battery device box assembly from the No. 1 hybrid battery shield sub-assembly.

NOTICE:

If the No. 1 traction battery device box assembly has been struck or dropped, replace it with a new one.